Abstract
The objective of this study is the design of a new roller hemming tool. For this purpose, main parameters affecting the final quality of the rolled hemmed part have been studied in order to identify and outline the key factors in roller design as well as in roller hemming process stages. A preliminary set of experiments has been carried out to study the pre-hemming force and springback relation in an aluminium sheet. Experiments showed the required forces in first pre-hemming stage and allowed to calculate a stiffness coefficient based on the springback deformation angle.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
ABB robotics: roller hemming head. Product Catalog, p. 2 (2012)
Abele, E., Bauer, J., Hemker, T., Laurischkat, R., Meier, H., Reese, S., von Stryk, O.: Comparison and validation of implementations of a flexible joint multibody dynamics system model for an industrial robot. CIRP J. Manufact. Sci. Technol. 4, 38–43 (2011)
Automotive, K.S.: Full throttle for your production. Product Catalog, p. 9 (2012)
Belchior, J., Guillo, M., Courteille, E., Maurine, P., Leotoing, L., Guines, D.: Off-line compensation of the tool path deviations on robotic machining: application to incremental sheet forming. Robot. Comput. Integr. Manufact., 58–69 (2013). http://dx.doi.org/10.1016/j.rcim.2012.10.008
Budynas, R.G., Nisbeth, J.K.: Mechanical Engineering Design, vol. XXXIII, 9th edn. McGraw Hill, New York (2012)
Carbone, G.: Stiffness analysis and experimental validation of robotic systems. Front. Mech. Eng. 6, 182–196 (2011). Higher Education
Comau, C.M.U.: RHevo roller hemming. Product Catalog, p. 2 (2014)
Drossel, W.G., Pfeifer, M., Findeisen, M., Rössinger, M., Eckert, A., Barth, D.: The influence of the robot’s stiffness on roller hemming processes. In: ISR Robotik, pp. 531–538 (2014)
Le Maoût, N., Manach, P.Y., Thuillier, S.: Influence of prestrain on the numerical simulation of the roller hemming process. J. Mater. Process. Technol. 212, 450–457 (2012)
Le Maoût, N., Thuillier, S., Manach, P.Y., Debois, D., Wadoux, J.: Numerical simulation of flat-surface roll hemming: influence of geometry and material models. In: International Conference on Deep Drawing Research Group Conference IDDRG, pp. 287–294, Porto (2006)
Li, S., Hu, X., Zhao, Y., Lin, Z., Xu, N.: Cyclic hardening behavior of roller hemming in the case of aluminum alloy sheets. Mater. Des., 2308–2316 (2011). http://dx.doi.org/10.1016/j.matdes.2010.09.017
Livatyali, H., Müderrisoglu, A., Ahmetoglu, M.A., Akgerman, N., Kinzel, G.L., Altan, T.: Improvement of hem quality by optimizing flanging and pre-hemming operations using computer aided die design. J. Mater. Process. Technol. 98, 41–52 (2000)
Meier, H., Magnus, C., Smukala, V.: Impact of superimposed pressure on dieless incremental sheet metal forming with two moving tools. CIRP Ann. Manufact. Technol. 60, 327–330 (2011)
Acknowledgement
The first author wishes to thank the financial support of Conacyt (Consejo Nacional de Ciencia y Tecnología), for the research stay of one year at LaRM in Cassino, Italy, 2016.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2017 Springer International Publishing AG
About this paper
Cite this paper
Esquivel, E., Carbone, G., Ceccarelli, M., Jáuregui, J. (2017). Requirements and Constraints for a Robotized Roll Hemming Solution. In: Rodić, A., Borangiu, T. (eds) Advances in Robot Design and Intelligent Control. RAAD 2016. Advances in Intelligent Systems and Computing, vol 540. Springer, Cham. https://doi.org/10.1007/978-3-319-49058-8_27
Download citation
DOI: https://doi.org/10.1007/978-3-319-49058-8_27
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-49057-1
Online ISBN: 978-3-319-49058-8
eBook Packages: EngineeringEngineering (R0)