Skip to main content

Enhancement of Fatigue Life of TIG-Welded Joint by Friction Stir Processing

  • Conference paper
  • First Online:
Renewable Energy and its Innovative Technologies

Abstract

In the present work, Aluminium alloy sheets graded as Al6061 having 6 mm thickness were TIG welded as a butt joint. In order to modify the microstructure, the joint of welded samples were subjected to friction stir processing (FSP). The effect of FSP on the microstructure in the welded and heat affected region (HAZ) was characterized by optical microscopy. Further, the mechanical strength, hardness and fatigue life was determined through mechanical test, hardness test and fatigue test. The fatigue life tests were performed at constant amplitude loading by taking stress ratio equals to zero. It has been found that the FSP increases the tensile strength approximately 5–13% whereas hardness 5–10%. Similarly, there has been found approximately 30–60% improvement in fatigue strength. It is attributed that such kind of changes were found due to grain refinement in the welded region and its vicinity. Other reasons might be due to the modification in geometry of weld toe. It has been observed that the weld defects like porosity, hot cracking and lack of wetting have been also reduced.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Maisonnette D, Suery M, Neliasa D, Chaudet P, Epicier T (2011) Effects of heat treatments on the microstructure and mechanical properties of a 6061 aluminum alloy. Mater Sci Eng, A 528:2718–2724

    Article  Google Scholar 

  2. Wang X, Wang K, Shen Y, Hu K (2008) Comparison of fatigue property between friction stir and TIG welds. J Univ Sci Technol Beijing 15:280

    Article  Google Scholar 

  3. Kah P, Rajan R, Martikainen J, Suoranta R (2015) Investigation of weld defects in friction-stir welding and fusion welding of aluminum alloys. Int J Mech Mater Eng 10:26

    Google Scholar 

  4. Haagensen PJ (2011) Fatigue strength improvement methods. Fract Fatigue Welded Joints Struct 11:297–329

    Google Scholar 

  5. Hatamleh O (2008) The effects of laser peening and shot peening on mechanical properties in friction stir welded 7075-T7351 aluminum. J Mater Eng Perform 17:688–694

    Article  Google Scholar 

  6. Ding R, Chung C, Chiu Y, Lyon P (2010) Effect of ECAP on microstructure and mechanical properties of ZE41 magnesium alloy. Mater Sci Eng, A 527:3777–3784

    Article  Google Scholar 

  7. Kumar S, Raghu T (2013) Mechanical behavior and microstructural evolution of constrained groove pressed nickel sheets. J Mater Process Technol 213:214–220

    Google Scholar 

  8. Saito Y, Tsuji N, Utsunomiya H, Sakai T, Hong R (1998) Ultra-fine grained bulk aluminum produced by accumulative roll-bonding (ARB) process. Scripta Mater 39:1221–1227

    Article  Google Scholar 

  9. Kamachi M, Furukawa M, Horita Z, Langdon TG (2003) Equal-channel angular pressing using plate samples. Mater Sci Eng, A 361(1–2):258–266

    Article  Google Scholar 

  10. Ardakani M, Amirkhanlou S, Khorsand S (2014) Cross accumulative roll bonding—A novel mechanical technique for significant improvement of stir-cast Al/Al2O3 nanocomposite properties. Mater Sci Eng A591:144–149

    Article  Google Scholar 

  11. Santelia ML, Engstrom T, Storjohann D, Pan TY (2005) Effects of friction stir processing on mechanical properties of the cast aluminum alloys A319 and A356. Scripta Mater 53:201–206

    Google Scholar 

  12. Ohannes LB, Mishra RS (2007) Multiple passes of friction stir processing for the creation of superplastic 7075 aluminum. Mater Sci Eng, A 464:255–260

    Google Scholar 

  13. Cavaliere P, De Marco PP (2007) Friction stir processing of AM60B magnesium alloy sheets. Mater Sci Eng, A 462: 393–397

    Article  Google Scholar 

  14. Dieguez T, Burgueño A, Svoboda H (2012) Superplasticity of a friction stir processed 7075-T651. Aluminum Alloy. Procedia Mater Sci 1:110–117

    Article  Google Scholar 

  15. Mishra RS, Ma ZY (2005) Friction stir welding and processing. Mater Sci Eng 50:1–78

    Article  Google Scholar 

  16. Commin L, Dumont M, Masse J, Barrallier L (2009) Friction stir welding of AZ31 magnesium alloy rolled sheets. Acta Mater 57:326–334

    Google Scholar 

  17. Liu G, Murr LE, Niou CS, McClure JC, Vega FR (1997) Microstructural aspects of the friction-stir welding of 6061-T6 aluminum. Scripta Mater 37:355–361

    Article  Google Scholar 

  18. Thomas WM, Nicholas ED, Needham JC, Murch MG, Dawes CJ (1991) International Patent Application PCT/GB92/02203 and GB Patent Application No. 9125978. 8 December 1991

    Google Scholar 

  19. Svensson LE, Karlsson L, Larsson H, Karlsson B, Fazzini M, Karlsson J (2000) Microstructure and mechanical properties of friction stir welded aluminum alloys with special reference to AA5083 and AA6082. Sci Technol Weld Joining 5:285–297

    Article  Google Scholar 

  20. Jata KV, Sankaran KK, Ruschau JJ (2000) Friction-stir welding effects on microstructure and fatigue of aluminum alloy 7050-T7451. Metallurgical Mater Trans A 31:2181–2192

    Article  Google Scholar 

  21. Ambriz RR, Barrera G, García R, López VH (2010) The microstructure and mechanical strength of Al-6061-T6 GMA welds Obtained with the modified indirect electric arc joint. Mater Des 31:2978–2986

    Article  Google Scholar 

  22. ASTM Standard E3-11, Standard Guide for Preparation of Metallographic Specimens

    Google Scholar 

  23. ASTM Standard E384, 2011e1, Standard Test Method for Knoop and Vickers Hardness of Materials, ASTM International

    Google Scholar 

  24. ASTM Standard E8/E8M-16a, Standard Test Methods for Tension Testing of Metallic Materials

    Google Scholar 

  25. ASTM Standard E466-15, Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials

    Google Scholar 

  26. ASTM Standard E112, Standard Test Methods for Determining Average Grain Size

    Google Scholar 

  27. Elangovan K, Balasubramanian V (2008) Influences of post-weld heat treatment on tensile properties of friction-stir-welded AA6061 aluminum alloy joints. Mater Charact 59:1168–1177

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ajaya Bharti .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Bharti, A., Tripathi, H. (2019). Enhancement of Fatigue Life of TIG-Welded Joint by Friction Stir Processing. In: Chattopadhyay, J., Singh, R., Prakash, O. (eds) Renewable Energy and its Innovative Technologies. Springer, Singapore. https://doi.org/10.1007/978-981-13-2116-0_5

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-2116-0_5

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-2115-3

  • Online ISBN: 978-981-13-2116-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics