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Springback

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Synonyms

In many cases, such geometric change is undesirable as the final obtained part shape geometry deviates from the desired tooling geometry. Therefore, often people use “shape distortion” to describe springback. It is closely related to dimensional control for sheet metal parts.

Definition

Springback is generally referred to as the change of part shape that occurs upon removal of constraints after forming.

Theory: Mechanics of Springback

Springback can be considered as a dimensional change which happens during unloading, due to the occurrence of primarily elastic recovery of the part. After springback the part reaches an internal equilibrium in the absence of external forces. Residual stresses still exist within the part; however, they are self-balanced. Take a simple bending case in Fig. 1, for example. Under the loaded condition of bending, the top surface is under tension, while the inner surface is under compression (Fig. 2a). During the unloading stage, one can consider...

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References

  • Ayres RA (1984) Shape set: a process to reduce sidewall curl Springback in high strength steel rails. J Appl Metalwork 3:127–134

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  • Karafillis AP, Boyce MC (1992) Tooling design in sheet metal forming using springback calculations. Int J Mech Sci 34:113–131

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  • Liu YC (1988) The effect of restraining force on shape deviations in flanged channels. J Eng Mater Tech ASME Trans 110:389–394

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  • Owens HW (2001) Flow lock bead control apparatus and methods for drawing high strength steels. US Patent 6276185 B1

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  • Sunseri M, Cao J, Karafillis AP, Boyce MC (1996) Accommodation of springback in channel forming using active binder control. Trans ASME J Eng Mater Technol 118:426–435

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  • Wu L (1997) Tooling mesh generation technique for iterative FEM die surface design algorithm to compensate for springback in sheet metal stamping. Eng Comput 14:630–618

    Article  MATH  Google Scholar 

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Cedric Xia, Z., Cao, J. (2018). Springback. In: The International Academy for Production (eds) CIRP Encyclopedia of Production Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-35950-7_6500-4

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  • DOI: https://doi.org/10.1007/978-3-642-35950-7_6500-4

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  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-35950-7

  • Online ISBN: 978-3-642-35950-7

  • eBook Packages: Springer Reference EngineeringReference Module Computer Science and Engineering

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Chapter history

  1. Latest

    Springback
    Published:
    20 February 2019

    DOI: https://doi.org/10.1007/978-3-642-35950-7_6500-5

  2. Original

    Springback
    Published:
    26 February 2018

    DOI: https://doi.org/10.1007/978-3-642-35950-7_6500-4