Definition
The term “metal spinning” describes several distinct processes used to form circular sheets of metal into axisymmetric shells. A circular sheet metal blank is centered relative to a shaped mandrel and held between the mandrel and a tailstock. The sheet, mandrel, and tailstock are then rotated about their shared axis on a spinning lathe, while a working tool (generally a roller) gradually works the sheet toward the mandrel, until it conforms.
Theory and Applications
Spinning is used to produce axisymmetric shell parts with diameters up to 10 m and with workpieces up to 25 mm in thickness. Almost all parts made by spinning could be made by other processes, including deep drawing, but the advantages of spinning are:
Only simple tooling is required – the mandrel can be cut from wood or metal on a lathe, so it is cheap.
The very local deformation caused by the working tool means that forming forces are low, and so large and expensive presses are not needed, as would be the case...
References
Amano T, Tamura K (1984) The study of an elliptical cone spinning by the trial equipment. In: Proceedings of the 3rd international conference on rotary metalworking processes (ROMP 3). IFS (Publ) Ltd, Kempston, pp 213–224
Ewers R (2005) Prozessauslegung und Optimierung des CNC-gesteuerten Drückens [Process design and optimization in sheet metal spinning], Dissertation, Fachbereich Maschinenbau, Technische Universität Dortmund (in German). Technische Universitat Dortmund, Dortmund
Hayama M, Kudo H, Shinokura T (1970) Study of the pass schedule in conventional simple spinning. Bull Jpn Soc Mech Eng (JSME) 13(65):1358–1365
Liu JH, Yang H, Li YQ (2002) A study of the stress and strain distributions of first-pass conventional spinning under different roller-traces. J Mater Process Technol 129(1):326–329
Mori K, Ishiguro M, Isomura Y (2009) Hot shear spinning of cast aluminium alloy parts. J Mater Process Technol 209(7):3621–3627
Music O, Allwood JM, Kawai K (2010) A review of the mechanics of metal spinning. J Mater Process Technol 210(1):3–23
von Finckenstein E, Dierig H (1990) CNC-Drücken [CNC-spinning]. CIRP Ann Manuf Technol 39(1):267–270 (in German)
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Allwood, J., Polyblank, J.A. (2016). Metal Spinning. In: The International Academy for Produ, Laperrière, L., Reinhart, G. (eds) CIRP Encyclopedia of Production Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-35950-7_16696-3
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DOI: https://doi.org/10.1007/978-3-642-35950-7_16696-3
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