Abstract
From the perspective of maximizing the practicability of tungsten nano-tips, a sharp tip, long taper, and large shank are usually expected. However, simultaneously satisfying the requirements for tip radius, taper length, and shank diameter is theoretically impossible with the conventional drop-off tip fabrication method, which is based on lamellae electrochemical etching. In this study, a two-step etching method is proposed to fabricate a sub-10-nm tungsten tip directly from a 1-mm rod. First, a floating electrolyte-based drop-off process is carried out to fabricate a tungsten needle with a long length taper of 10 mm. Then, an inversed lamellae drop-off process is conducted to realize fine etching of the needlepoint. As a result, an ultra-sharp tungsten nano-tip with a radius of 5.5 nm and taper length of 10 mm is successfully fabricated from a 1-mm tungsten rod.
Similar content being viewed by others
References
Schlenhoff A, Krause S, Herzog G, Wiesendanger R (2010) Bulk Cr tips with full spatial magnetic sensitivity for spin-polarized scanning tunneling microscopy. Appl Phys Lett 97:083104
Zhang R, Wu S, Liu L, Lu N-H, Fu X, Gao S-T, Hu X-D (2018) A CD probe with a tailored cantilever for 3D-AFM measurement. Meas Sci Technol 29:1–9
Thanigaivelan R, Arunachalam RM (2010) Experimental study on the influence of tool electrode tip shape on electrochemical micromachining of 304 stainless steel. Mater Manuf Processes 25:1181–1185
Li YF, Sugiyama M, Fujita H (2013) Wear-insensitive sidewall microprobe with long-term stable performance for scanning probe microscopy lithography. J Microelectromech Syst 22:901–908
Melmed AJ (1991) The art and science and other aspects of making sharp tips. J Vac Sci Technol B Microelectron Nanometer Struct 9:601–608
Wang Y, Zeng Y, Qu N, Zhu D (2015) Note: Electrochemical etching of cylindrical nanoprobes using a vibrating electrolyte. Rev Sci Instrum 86:076103
Ju BF, Chen YL, Ge Y (2011) The art of electrochemical etching for preparing tungsten probes with controllable tip profile and characteristic parameters. Rev Sci Instrum 82:013707
Niemeck F, Ruppin D (1954) Elektrolytische Atzung von Kathodenspitzen für das Feldelektronen-mikroskop. Z Angew Phys 6:1–3
Melmed AJ (1963) Field-electron and field-ion emission from single vapor-grown whiskers. J Chem Phys 38:607–612
Melmed AJ, Carroll JJ (1984) An approach to realism in field ion microscopy via zone electropolishing. J Vac Sci Technol A Vac Surf Films 2:1388–1389
Lemke H, Göddenhenrich T, Bochem HP, Hartmann U, Heiden C (1990) Improved microtips for scanning probe microscopy. Rev Sci Instrum 61:2538–2541
Ibe J, Bey P Jr, Brandow S, Brizzolara R, Burnham N, DiLella D, Lee K, Marrian C, Colton R (1990) On the electrochemical etching of tips for scanning tunneling microscopy. J Vac Sci Technol A Vac Surf Films 8:3570–3575
Wu X, Qu N, Zeng Y, Zhu D (2013) Modelling of the liquid membrane electrochemical etching of a nano-tip. Int J Adv Manuf Technol 69:723–729
Song JP, Pryds NH, Glejbøl K, Mørch KA, Thölén AR, Christensen LN (1993) A development in the preparation of sharp scanning tunneling microscopy tips. Rev Sci Instrum 64:900–903
Guise OL, Ahner JW, Jung M-C, Goughnour PC, Yates JT (2002) Reproducible electrochemical etching of tungsten probe tips. Nano Lett 2:191–193
Bryant PJ, Kim HS, Zheng YC, Yang R (1987) Technique for shaping scanning tunneling microscope tips. Rev Sci Instrum 58:1115
Tahmasebipour G, Hojjat Y, Ahmadi V, Abdullah A (2008) Optimization of STM/FIM nanotip aspect ratio based on the Taguchi method. Int J Adv Manuf Technol 44:80–90
Hobara R, Yoshimoto S, Hasegawa S, Sakamoto K (2007) Dynamic electrochemical-etching technique for tungsten tips suitable for multi-tip scanning tunneling microscopes. e-J Surf Sci Nanotechnol 5:94–98
Klein M, Schwitzgebel G (1997) An improved lamellae drop-off technique for sharp tip preparation in scanning tunneling microscopy. Rev Sci Instrum 68:3099–3103
Duong T-H, Kim H-C (2015) Electrochemical etching technique for tungsten electrodes with controllable profiles for micro-electrical discharge machining. Int J Precis Eng Manuf 16:1053–1060
Lim Y-M, Kim SH (2001) An electrochemical fabrication method for extremely thin cylindrical micropin. Int J Mach Tools Manuf 41:2287–2296
Acknowledgements
This work was financially supported by the research fund for Basic Research (Free Exploration: JCYJ20180302174311087) and the research fund for International Cooperation from the Science and Technology Innovation Committee of Shenzhen Municipality (GJHZ20180928155412525 and GJHZ20180411143558312).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Qin, S., Deng, H. Electrochemical Etching of Tungsten for Fabrication of Sub-10-nm Tips with a Long Taper and a Large Shank. Nanomanuf Metrol 2, 235–240 (2019). https://doi.org/10.1007/s41871-019-00050-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s41871-019-00050-6