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Analysis of Control Systems in Serial Production Lines

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Production Control Systems

Part of the book series: Management for Professionals ((MANAGPROF))

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Abstract

In this chapter, three pull production control systems, Kanban, CONWIP, and Base-stock are analyzed in serial production lines using the theory of token transaction systems. We provide an analytical comparison among those three control systems in a serial production line having two or more workstations, followed by a set of numerical experiments.

Part of this chapter is adapted from Khojasteh and Sato (2015).

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Notes

  1. 1.

    See Chap. 4 for more details.

  2. 2.

    Later, we will show how to calculate this system WIP.

  3. 3.

    As defined in Chap. 4, the cycle mean of a circuit is the ratio of the sum of the processing times of the processes on the circuit divided by the number of tokens in the circuit.

  4. 4.

    Khojasteh-Ghamari and Sato, 2011

  5. 5.

    See Sects. 4.1 and 5.1 for CONWIP and Kanban, respectively.

  6. 6.

    If a circuit contains different activities and queues (except the start and end), then it is called an elementary circuit.

  7. 7.

    Assumptions and parameters considered in Examples 5.2, 5.3, and 5.4 are given in Table 5.10.

References

  • Bonvik, A. M., Couch, C. E., & Gershwin, S. B. (1997). A comparison of production-line control mechanisms. International Journal of Production Research, 35(3), 789–804.

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  • Gstettner, S., & Kuhn, H. (1996). Analysis of production control systems kanban and CONWIP. International Journal of Production Research, 34(11), 3253–3274.

    Article  Google Scholar 

  • Khojasteh-Ghamari, Y., & Sato, R. (2011). Managing an assembly production process with a proper control policy. International Journal of Manufacturing Technology and Management, 22(1), 2–25.

    Article  Google Scholar 

  • Khojasteh, Y., & Sato, R. (2015). Selection of a pull production control system in multi-stage production processes. International Journal of Production Research, 53(14), 4363–4379.

    Article  Google Scholar 

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Khojasteh, Y. (2016). Analysis of Control Systems in Serial Production Lines. In: Production Control Systems. Management for Professionals. Springer, Tokyo. https://doi.org/10.1007/978-4-431-55197-3_5

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