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Improved Cutting Force Measurements in Milling Using Inverse Filtering

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Shock & Vibration, Aircraft/Aerospace, Energy Harvesting, Acoustics & Optics, Volume 9

Abstract

Accurate estimates of cutting forces in metal cutting are important in the evaluation of e.g. different cutting tool geometries and concepts. However, dynamic influences from the measurement system affect the measurement result and may make the obtained cutting force data erroneous and misleading. This paper presents a method to construct an inverse filter which compensates for the dynamic influences from the measurement system. Using the suggested approach, unwanted dynamic effects from the measurement system can be counteracted. By applying the inverse filter it is possible to retain information related to the cutting forces at higher frequencies than possible with unfiltered data. The advantage of using the proposed method is illustrated by comparing simulated, inverse- and low-pass filtered cutting forces to unfiltered forces at different cutting speeds. The results indicate that inverse filtering can increase the usable frequency range of the force dynamometer and thereby provide more accurate and reliable results compared to both low-pass and unfiltered force measurements.

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Correspondence to Martin Magnevall .

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Magnevall, M., Beno, T. (2016). Improved Cutting Force Measurements in Milling Using Inverse Filtering. In: Brandt, A., Singhal, R. (eds) Shock & Vibration, Aircraft/Aerospace, Energy Harvesting, Acoustics & Optics, Volume 9. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-30087-0_1

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  • DOI: https://doi.org/10.1007/978-3-319-30087-0_1

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-30086-3

  • Online ISBN: 978-3-319-30087-0

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