Skip to main content

Integrating the Digital Twin of a Shop Floor Conveyor in the Manufacturing Control System

  • Conference paper
  • First Online:
Book cover Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future (SOHOMA 2019)

Abstract

The paper describes the architecture design and implementing solution for the digital twin of a shop floor transportation system embedded in the global manufacturing scheduling and control system. The products are assembled on pallets travelling on the conveyor between workstations, where assigned resources perform scheduled operations. The main functionalities of the digital twin are: mirroring the current stage of the physical pallet transportation process and the state of the physical conveyor components, predicting the values of the pallet’s transportation times along the conveyor’s segments between any two workstations, applying these values for enhanced reality-awareness of optimized product scheduling and resource allocation, and detecting anomalies in the behaviour of the conveyor equipment. Starting from a shortlist of generic scenarios, AI techniques are applied in the cloud layer of the virtual twin to optimally schedule products and early detect conveyor anomalies in the context of predictive maintenance.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Hermann, M., Pentek, T., Otto, B.: Design principles for Industrie 4.0 scenarios. In: 2016 at 49th Hawaii International Conference on System Sciences (HICSS). IEEE Xplore (2016). https://doi.org/10.1109/hicss.2016.488. e-ISBN: 978-0-7695-5670-3

  2. http://www.businessdictionary.com/definition/digitalization.html. Consulted in April 2019

  3. Graessler, I., Poehler, A.: Intelligent control of an assembly station by integration of a digital twin for employees into the decentralized control system. Procedia Manuf. 24, 185–189 (2018). https://doi.org/10.1016/j.promfg.2018.06.041

    Article  Google Scholar 

  4. Data-Driven Work Spaces. IoT and AI Expand the Promise of Smart Buildings, 27, September 2018. https://hbr.org/resources/pdfs/comm/microsoft/DATA.DRIVEN.Work.Spaces.pdf. Consulted in April 2019

  5. Parrott, A., Warshaw, L.: Industry 4.0 and the Digital Twin. Manufacturing Meets its Match. A Deloitte Series on Industry 4.0, Digital Manufacturing Enterprises, and Digital Supply Networks. Deloitte University Press (2017)

    Google Scholar 

  6. Grieves, M.: Digital twin: manufacturing excellence through virtual factory replication. White paper (2014). http://www.apriso.com

  7. Caputo, F., Greco, A., Fera, M., Macchiaroli, R.: Digital twins to enhance the integration of ergonomics in the workplace design. Int. J. Ind. Ergon. 71, 20–31 (2019). https://doi.org/10.1016/j.ergon.2019.02.001

    Article  Google Scholar 

  8. Schleich, B., Anwer, N., Mathieu, L., Wartzack, S.: Shaping the digital twin for design and production engineering. CIRP Ann. 66(1), 141–144 (2017). https://doi.org/10.1016/j.cirp.2017.04.040

    Article  Google Scholar 

  9. Negri, E., Fumagalli, L., Cimino, C., Macchi, M.: FMU-supported simulation for CPS digital twin. Procedia Manuf. 28, 201–206 (2019). https://doi.org/10.1016/j.promfg.2018.12.033

    Article  Google Scholar 

  10. Yang, W., Tan, Y., Yoshida, K., Takakuwa, S.: Digital-twin simulation for a cyber-physical system in Industry 4.0. In: DAAAM International Scientific Book, Chap. 18, pp. 227–234 (2017)

    Google Scholar 

  11. Uhlemann, T., Lehmann, C., Steinhilper, R.: The digital twin: realizing the cyber-physical production system for Industry 4.0. Procedia CIRP 61, 335–340 (2017). https://doi.org/10.1016/j.procir.2016.11.152

    Article  Google Scholar 

  12. The promise of a digital twin strategy. Best practices for designers and manufacturers of products and industrial equipment. https://info.microsoft.com/rs/157-GQE-382/images/Microsoft%27s%20Digital%20Twin%20%27How-To%27%20Whitepaper.pdf. Consulted in April 2019

  13. Vathoopan, M., Johny, M., Zoitl, A., Knoll, A.: Modular fault ascription and corrective maintenance using a digital twin. IFAC-PapersOnLine 51(11), 1041–1046 (2018). https://doi.org/10.1016/j.ifacol.2018.08.470

    Article  Google Scholar 

  14. Rosen, R., Wichert, G., Lo, G., Bettenhausen, K.D.: About the importance of autonomy and digital twins for the future of manufacturing. IFAC-PapersOnLine 48(3), 567–572 (2015). https://doi.org/10.1016/j.ifacol.2015.06.141

    Article  Google Scholar 

  15. Kritzinger, W., Karner, M., Traar, G., Henjes, J., Sihn, W.: Digital twin in manufacturing: a categorical literature review and classification. IFAC-PapersOnLine 51(11), 1016–1022 (2018)

    Article  Google Scholar 

  16. Healthcare innovation could lead to your digital twin. https://www.digitalnewsasia.com/digital-economy/healthcare-innovation-could-lead-your-digital-twin. Consulted in April 2019

  17. Brenner, B., Hummel, V.: Digital twin as enabler for an innovative digital shop-floor management system in the ESB Logistics Learning Factory at Reutlingen – University. Procedia Manuf. 9, 198–205 (2017)

    Article  Google Scholar 

  18. Qia, Q., Taoa, F., Zuoa, Y., Zhaob, D.: Digital twin service towards smart manufacturing. Procedia CIRP 72, 237–242 (2018). https://doi.org/10.1016/j.procir.2018.03.103

    Article  Google Scholar 

  19. Borangiu, T., Gilbert, P., Ivanescu, N.A., Rosu, A.: An implementing framework for holonic manufacturing control with multiple robot-vision stations. Eng. Appl. Artif. Intell. 22(4–5), 505–521 (2009)

    Article  Google Scholar 

  20. Borangiu, T., Răileanu, S., Berger, T., Trentesaux, D.: Switching mode control strategy in manufacturing execution systems. Int. J. Prod. Res. 53(7), 1950–1963 (2015). https://doi.org/10.1080/00207543.2014.935825

    Article  Google Scholar 

  21. Chopra, S., Meindl, P.: Supply Chain Management: Strategy, Planning, and Operation. Prentice Hall, Upper Saddle River (2007)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Silviu Răileanu .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Răileanu, S., Borangiu, T., Ivănescu, N., Morariu, O., Anton, F. (2020). Integrating the Digital Twin of a Shop Floor Conveyor in the Manufacturing Control System. In: Borangiu, T., Trentesaux, D., Leitão, P., Giret Boggino, A., Botti, V. (eds) Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future. SOHOMA 2019. Studies in Computational Intelligence, vol 853. Springer, Cham. https://doi.org/10.1007/978-3-030-27477-1_10

Download citation

Publish with us

Policies and ethics