Abstract
To enhance the efficiency of a machining process, many experiments with several combinations of factors need to be conducted and it is a time consuming and expensive process. Finite element (FE) simulation is the best alternative to reduce the number of experiments. A coupled Eulerian-Lagrangian (CEL) model, which combines fluid and structure is in demand, and it is the nearest representation of the experiment. The present work uses CEL approach to analyse the variation of temperature at shear deformation zones, rake and flank surfaces with and without metal working fluid (MWF) in machining of 420 stainless steel workpiece. The cutting forces were also predicted using these simulations. Some of the simulations were validated with literature and the rest were validated with the experiments. The developed cutting fluid combination was showing a larger reduction in temperature as compared to dry cutting. This methodology will give a scientific base for realistic simulation of the machining process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Danish M, Ginta TL, Habib K, Rani AMA, Saha BB (2018) Effect of cryogenic cooling on the heat transfer during turning of AZ31C magnesium alloy. J Heat Transf Eng:1–41. https://doi.org/10.1080/01457632.2018.1450345
Li B, Wang Y, Li H, You H (2015) Modelling and numerical simulation of cutting stress in end milling of titanium alloy using carbide coated tool. Int J Eng Trans A 28(7):1090–1098
Abaqus online documentation, Simulia Abaqus (2014) http://130.149.89.49:2080/v6.8/books/usb/default.htm?startat=pt05ch18s09abm15.html. Last accessed 18 May 2018
Korkmaz ME, Gunay M (2018) Finite element modelling of cutting forces and power consumption in turning of AISI 420 martensitic stainless steel. Arab J Sci Eng:1–8. https://doi.org/10.1007/s13369-018-3204-4
Debnath S, Reddy MM, Yi QS (2014) Environmental friendly cutting fluids and cooling techniques in machining. J Cleaner Prod 83:33–47
Madan MR, Kiran CP (2017) Experimental investigation on turning of turbine blade material AISI 410 under minimum quantity cutting fluid. J Mater Today Proc 4:1057–1064
Kiran CP, Clement S (2013) Surface quality investigation of turbine blade steels for turning process. J Meas 46:1875–95
El-Tamimi AM, El-Hossainy TM (2008) Investigating the machinability of AISI 420 stainless steel using factorial design. J Mater Manuf Process 23:419–426
Johnson G, Cook W (1983) A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures. In: Proceedings of the seventh international symposium on Ballistics, Netherlands, pp 541–547
Davim JP (2012) Statistical and computational techniques in manufacturing. Springer-Verlag Berlin Heidelberg Publisher, USA
Acknowledgements
The author(s) is/are thankful to BITS Pilani Hyderabad campus for providing Abaqus software facility to carry out this work.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Nune, M.M.R., Chaganti, P.K. (2020). Investigating the Effect of Metal Working Fluid in Orthogonal Cutting of AISI 420 Stainless Steel Using 3-Dimensional Finite Element Model. In: Vijayaraghavan, L., Reddy, K., Jameel Basha, S. (eds) Emerging Trends in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9931-3_57
Download citation
DOI: https://doi.org/10.1007/978-981-32-9931-3_57
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-32-9930-6
Online ISBN: 978-981-32-9931-3
eBook Packages: EngineeringEngineering (R0)