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Advances in Unconventional Machining and Composites pp 269–286Cite as

Experimental Investigations into Ultrasonic-Assisted Magnetic Abrasive Finishing of Freeform Surface

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Part of the book series: Lecture Notes on Multidisciplinary Industrial Engineering ((LNMUINEN))

Abstract

Ultrasonic-assisted magnetic abrasive finishing (UAMAF) is a hybrid finishing process that integrates the effect of ultrasonic vibrations in the magnetic abrasive finishing (MAF) process. This paper evaluates the finishing performance of freeform surface by UAMAF process with bonded abrasives. The bonded magnetic abrasive particles (MAPs) were prepared by sintering iron powder with SiC particles. Furthermore, in order to evaluate the effect of process parameters, experiments were designed using surface response methodology technique. Parameters, namely rotational speed of tool (N), working gap (D), abrasive weight percentage (%wt SiC), and surface angle, were considered as process variables and percentage change in surface roughness (%ΔRa) was taken as process response. A quadratic model has been developed by performing analysis of variance for the obtained results. The results show that working gap is the most significant parameter followed by surface angle, RPM, and %wt SiC, respectively. The optimum %ΔRa is found out to be 77.25%.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Indian Institute of Technology Delhi, Delhi, India

    Akshay Kumar Singh, Girish Chandra Verma, Vipin Chandra Shukla & Pulak Mohan Pandey

Authors
  1. Akshay Kumar Singh
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  2. Girish Chandra Verma
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  3. Vipin Chandra Shukla
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  4. Pulak Mohan Pandey
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Corresponding author

Correspondence to Pulak Mohan Pandey .

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Editors and Affiliations

  1. Manufacturing Engineering Section, Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai, Tamil Nadu, India

    M. S. Shunmugam

  2. Department of Manufacturing Engineering, College of Engineering, Guindy, Anna University, Chennai, Tamil Nadu, India

    M. Kanthababu

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Singh, A.K., Verma, G.C., Shukla, V.C., Pandey, P.M. (2020). Experimental Investigations into Ultrasonic-Assisted Magnetic Abrasive Finishing of Freeform Surface. In: Shunmugam, M., Kanthababu, M. (eds) Advances in Unconventional Machining and Composites. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9471-4_22

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  • DOI: https://doi.org/10.1007/978-981-32-9471-4_22

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-32-9470-7

  • Online ISBN: 978-981-32-9471-4

  • eBook Packages: EngineeringEngineering (R0)

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