Skip to main content

Formulating Empirical Model of MRR in Near-Dry EDM

  • Conference paper
  • First Online:
Advances in Unconventional Machining and Composites

Abstract

In this paper, material removal rate (MRR) of near dry EDM which use two-phase liquid and gas instead of single-phase liquid dielectric medium is investigated. Experiment is conducted with a Taguchi OA L9 considering three input parameters viz. discharge current, duty factor and tool rotational speed with three levels each. The effect of input parameters on MRR is studied. The experimental results show that discharge current is the most effective input parameters on the MRR followed by the duty factor. Moreover, discharge current has most percentage of contribution of 91.51% and duty factor has 10.5% on MRR. The empirical models of MRR are formulated from the experimental results. Finally, the empirical models are examined and validated.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 229.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 299.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 299.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Leão, F.N., Pashby, I.R.: A review on the use of environmentally-friendly dielectric fluids in electrical discharge machining. J. Mater. Process. Technol. 149(1–3), 341–346 (2004)

    Article  Google Scholar 

  2. Gholipoor, A., Baseri, H., Shabgard, M.R.: Investigation of near dry EDM compared with wet and dry EDM processes. J. Mech. Sci. Technol. 29(5), 2213–2218 (2015)

    Article  Google Scholar 

  3. Khundrakpam, N.S., Brar, G.S., Deepak, D.: Experimental investigation on EDM processes by tool rotating speed. Bonfring Int. J. Ind. Eng. Manag. Sci. 6(4), 171–173 (2016)

    Google Scholar 

  4. Fujiki, M., Ni, J., Shih, A.J.: Investigation of the effects of electrode orientation and fluid flow rate in near-dry EDM milling. Int. J. Mach. Tools Manuf. 49(10), 749–758 (2009)

    Article  Google Scholar 

  5. Tao, J., Shih, A.J., Ni, J.: Near-dry EDM milling of mirror-like surface finish. Int. J. Electr. Mach. 13, 29–33 (2008)

    Article  Google Scholar 

  6. Khundrakpam, N.S., Singh Brar, G., Deepak, D.: Grey-Taguchi optimization of near dry EDM process parameters on the surface roughness. Mater. Today Proc. 5(2), 4445–4451 (2018)

    Article  Google Scholar 

  7. Tao, J., Shih, A.J., Ni, J.: Experimental study of the dry and near-dry electrical discharge milling processes. J. Manuf. Sci. Eng. 130(1), 011002 (2008)

    Article  Google Scholar 

  8. Dhakar, K., Pundir, H., Dvivedi, A., Kumar, P.: Near-dry electrical discharge machining of stainless steel. Int. J. Mach. Mach. Mater. 17(2), 127–138 (2015)

    Google Scholar 

  9. Yang, J.J., Zuo, Z.J., Yu, W.X.: Experimental investigation on air-aided water EDM. Adv. Mater. Res. 148–149, 471–474 (2010)

    Article  Google Scholar 

  10. Dhakar, K., Dvivedi, A.: Parametric evaluation on near-dry electric discharge machining. Mater. Manuf. Process. 31(4), 413–421 (2016)

    Article  Google Scholar 

  11. Khundrakpam, N.S., Brar, G.S., Deepak, D.: Genetic algorithm approach for optimizing surface roughness of near dry EDM. IOP Conf. Ser. Mater. Sci. Eng. 376(1), 012130 (2018)

    Article  Google Scholar 

  12. Tao, J., Shih, A.J., Ni, J.: Near-dry EDM milling of mirror-like surface finish. Int. J. Electr. Mach. 13(2008), 29–33 (2008)

    Google Scholar 

  13. Pandey, H., Dhakar, K., Dvivedi, A., Kumar, P.: Parametric investigation and optimization of near-dry electrical discharge machining. J. Sci. Ind. Res. (India) 74(9), 508–511 (2015)

    Google Scholar 

Download references

Acknowledgements

The authors acknowledge IKG Punjab Technical University, Kapurthala and National Institute of Technology Manipur, for providing the facility to conduct the experiments.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Gurinder Singh Brar .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Brar, G.S., Khundrakpam, N.S., Deepak, D. (2020). Formulating Empirical Model of MRR in Near-Dry EDM. In: Shunmugam, M., Kanthababu, M. (eds) Advances in Unconventional Machining and Composites. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9471-4_12

Download citation

  • DOI: https://doi.org/10.1007/978-981-32-9471-4_12

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-32-9470-7

  • Online ISBN: 978-981-32-9471-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics