Abstract
In the current research, an effort was made to study the effect of tool pin profiles using tungsten carbide as the material to decide the weld quality of the friction stir welded AA 6082-T6 thin aluminium alloy. The employed profiles, straight cylindrical, tapered cylindrical, hexagonal, triangular and square, were compared with the joint fabricated with H13 tool steel with the straight cylindrical profile. Tool rotational speed and tool traverse speed were kept constant at 710 rpm and 40 mm/min, respectively. The highest tensile strength of 260.86 MPa was observed for the joint prepared with the hexagonal pin profile due to pulsating action. The highest impact strength of 7 J was observed for the hexagonal tool pin profile. The joint efficiency of the hexagonal pin profile was 83.1% when compared with other pin profiles. The examined outcomes were correlated with the microstructural and fractographic studies.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Hwan, T.K.; Soo, W.N.; Solidification cracking susceptibility of high strength aluminium alloy weldments. Scr. Mater. 34(7), 1139–1145 (1996)
Yadava, M.K., Mishra, R.S., Chen, Y.L., Carlson, B., Grant, G.J.: Study of friction stir welding of thin aluminium sheets in lap joint configuration. Sci. Technol. Weld Join 15(1), 70–75 (2010)
Choi, D.H., Ahn, B.W., Lee, C.Y., Yeon, Y.M., Song, K., Jung, S.B.: Effect of pin shapes on joint characteristics of friction stir spot welded AA5J32 sheet. Mater. Trans. 51(5), 1028–1032 (2010)
Elangovan, K., Balasubramaniam, V., Valliappan, M.: Effect of tool pin profile and tool rotational speed on mechanical properties of friction stir welded AA6061 aluminium alloy. Mater. Manuf. Processes 23(3), 251–260 (2008). https://doi.org/10.1080/10426910701860723
Kumar, A., Suvarna Raju, L.: Influence of tool pin profiles on friction stir welding of copper. Mater. Manuf. Processes 27(12), 1414–1418 (2012)
Ilangovans, M., Rajendraboopathy, S., Balasubramaniam, V.: Effect of tool pin profile on microstructure and tensile properties of friction stir welded dissimilar AA 6061 and AA 5086 aluminium alloy joints. Defence Technol. 11(2), 174–184 (2015)
Mehta, K.P., Badheka, V.J.: Influence of tool design and process parameters on dissimilar friction stir welding of copper to AA6061-T651 joints. Int. J. Adv. Manuf. Technol. 80(9–12), 2073–2082 (2015)
Padmanaban, G., Balasubramaniam, V.: Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy—an experimental approach. Mater. Des. 30(7), 2647–2656 (2009)
Sun, Y.F., Fujii, H.: The effect of SiC particles on the microstructure and mechanical properties of friction stir welded pure copper joints. Mater. Sci. Eng., A 528(16–17), 5470–5475 (2011)
Scialpi, A., Filippis, L.A.C.D., Cavaliere, P.: Influence of shoulder geometry on microstructure and mechanical properties of friction stir welded 6082 aluminium alloy. Mater. Des. 28(4), 1124–1129 (2007)
Surekha, K., Botes, A.E.: Development of high strength, high conductivity copper by friction stir processing. Mater. Des. 32(2), 911–916 (2011)
Hwang, Y.M., Fan, P.L., Lin, C.H.: Experimental study on frictions stir welding of copper metals. J. Mater. Process. Technol. 210(12), 1667–1672 (2010)
Sameer, M.D., Birru, A.K.: Investigations on microstructural evolutions and mechanical properties of dual-phase 600 steel and AA6082-T6 aluminum alloy dissimilar joints fabricated by friction stir welding. Trans. Indian Inst. Metals (2018). https://doi.org/10.1007/s12666-018-1487-5
Sameer, M.D., Birru, A.K.: Optimization and characterization of dissimilar friction stir welded DP600 dual phase steel and AA6082-T6 aluminium alloy sheets using TOPSIS and Grey relational analysis. Mater. Res. Express (2019). https://doi.org/10.1088/2053-1591/aafba4
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Sameer, M.D., Birru, A.K. (2020). Effect of Tool Pin Profiles Using Tungsten Carbide Tool on Microstructure and Tensile Properties of Friction Stir Welded AA 6082-T6 Thin Aluminium Alloy Joints. In: Shunmugam, M., Kanthababu, M. (eds) Advances in Additive Manufacturing and Joining. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9433-2_41
Download citation
DOI: https://doi.org/10.1007/978-981-32-9433-2_41
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-32-9432-5
Online ISBN: 978-981-32-9433-2
eBook Packages: EngineeringEngineering (R0)