Skip to main content

Stretch Formability Prediction of AA6023-T6 Alloy Sheet Under Two Different Heating Conditions

  • Conference paper
  • First Online:
Advances in Computational Methods in Manufacturing

Abstract

Sheet metal forming is a process widely used in the manufacturing industry. There are several sheet metals forming processes are existing including stretch forming process. In the present work, stretch formability of AA6023-T6 sheet of 2 mm thickness at room temperature and annealed sheet at 400 °C has been performed. For which mechanical properties were evaluated through tensile test for all the conditions. For stretching operations, simulations were performed using limit dome height (LDH) test using PAM STAMP 2G software. During LDH test, the maximum value of LDH for annealed sheets of AA6023-T6 at 400 °C and minimum value for sheets at room temperature is observed. Uniform thickness distribution for annealed blanks at 400 °C is observed compared to room temperature. The room temperature stretch formability of AA6023-T6 alloy sheet has 39.5 maximum dome height and annealed sheet at 400 °C has 43 maximum dome heights. By which, annealed AA6023-T6 sheet has good stretch formability compared to room temperature stretch formability.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Stanislav, N.A.S., Emil, E.C.S.: Forming limit diagrams as an important indicator of progressive high-strength steel sheets forming. Transfer inovácií 17–20 (2013)

    Google Scholar 

  2. Ali, W.J., Th Jumah, O.: Warm forming of aluminum alloy 2024 at different temperatures. Al-Rafadain Eng. J. 20(2) (2012)

    Google Scholar 

  3. Cardoso, R.P.R., Adetoro, O.B.: A generalisation of the Hill’s quadratic yield function for planar plastic anisotropy to consider loading direction. Int. J. Mech. Sci. 128, 253–268 (2017)

    Article  Google Scholar 

  4. Mohamed, M.S., Ismail, A.: Review on sheet metal forming process of aluminium alloys. In: 17th International Conference on Applied Mechanics and Mechanical Engineering (2016)

    Google Scholar 

  5. Klos, A., Kahrimanidis, A., Wortberg, D., Merklein, M.: Experimental and numerical studies on the forming behavior of high strain Al–Mg–Si (–Cu) sheet alloys. Proced. Eng. 183, 95–100 (2017)

    Article  CAS  Google Scholar 

  6. Abovyan, T., Kridli, G.T., Friedman, P.A., Ayoub, G.: Formability prediction of aluminum sheet alloys under isothermal forming conditions. J. Manuf. Process. 20, 406–413 (2015)

    Article  Google Scholar 

  7. Nolan, R.A., Kulas, M.A., Prangnell, P.B., Quinta da Fonseca, J.: The effect of temperature on the formability of a high strength aluminium automotive alloy. University of Manchester, Manchester (2014)

    Google Scholar 

  8. Tokita, Y., Nakagaito, T., Tamai, Y., Urabe, T.: Stretch formability of high strength steel sheets in warm forming. J. Mater. Process. Technol. 246, 77–84 (2017)

    Article  CAS  Google Scholar 

  9. Chen, Z., Fang, G., Zhao, J.Q.: Formability evaluation of aluminum alloy 6061-T6 sheet at room and elevated temperatures. J. Mater. Eng. Perform. 26(9), 4626–4637 (2017)

    Article  CAS  Google Scholar 

  10. Suzuki, K., Chino, Y., Huang, X., Yuasa, M., Mabuchi, M.: Enhanced room-temperature stretch formability of Mg–0.2 mass% Ce alloy sheets processed by combination of high-temperature pre-annealing and warm rolling. Mater. Trans. 56(7), 1096–1101 (2015)

    Article  CAS  Google Scholar 

  11. An, Y.G.: Strain path change effects on stretch formability of 6082 aluminium alloy. Mater. Sci. Technol. 17(3), 258–263 (2001)

    Article  CAS  Google Scholar 

  12. Chiba, R., Takeuchi, H., Nakamura, R.: Forming-limit prediction of perforated aluminium sheets with square holes. J. Strain Anal. Eng. Des. 50(6), 391–404 (2015)

    Article  Google Scholar 

  13. Lopez, A.M., van den Boogaard, A.H.: Formability limit curves under stretch-bending. Res. Progr. Mater. Innov. Inst. M2i 1–2 (2011)

    Google Scholar 

  14. Shao, Z., Bai, Q., Li, N., Lin, J., Shi, Z., Stanton, M., Dean, T.: Experimental investigation of forming limit curves and deformation features in warm forming of an aluminium alloy. Proc. Inst. Mech. Eng. Part B. J. Eng. Manuf. 232(3), 465–474 (2018)

    Article  CAS  Google Scholar 

  15. Butuc, M.C., Teodosiu, C., Barlat, F., Gracio, J.J.: Analysis of sheet metal formability through isotropic and kinematic hardening models. Eur. J. Mech. A/Solids 30(4), 532–546 (2011)

    Article  Google Scholar 

  16. Holmberg, S., Enquist, B., Thilderkvist, P.: Evaluation of sheet metal formability by tensile tests. J. Mater. Process. Technol. 145(1), 72–83 (2004)

    Article  CAS  Google Scholar 

  17. Bagheriasl, R.; Formability of aluminum alloy sheet at elevated temperature (2012)

    Google Scholar 

  18. Janaki Ramulu, P., Ganesh Narayanan, R.: Weld zone representation during the formability prediction of friction stir welded blanks with similar thickness sheets. J. Strain Anal. Eng. Des. 46(6), 456–477 (2011)

    Article  Google Scholar 

  19. Ramulu, P.J., Narayanan, R.G.: Weld zone representation methods during the stretching of friction stir welded blanks with dissimilar sheet thickness: A study using numerical simulations. Materialwiss. Werkstofftech. 43(3), 241–252 (2012)

    Article  Google Scholar 

  20. Ramulu, P.J., Narayanan, R.G.: Experimental evaluation and prediction of forming limit of FSW blanks made of AA 6061 T6 sheets at different weld orientations and weld locations. Materialwiss. Werkstofftech. 44(6), 527–540 (2013)

    Article  Google Scholar 

  21. Ramulu, P.J., Kailas, S.V., Narayanan, R.G.: Formability of friction stir welded sheets made of AA 6061–T6 at different weld orientations and weld locations. Int. J. Mater. Prod. Technol. 50(2), 147–160 (2015)

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Perumalla Janaki Ramulu .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Handiso, M.M., Ramulu, P.J., Somasundaram, G. (2019). Stretch Formability Prediction of AA6023-T6 Alloy Sheet Under Two Different Heating Conditions. In: Narayanan, R., Joshi, S., Dixit, U. (eds) Advances in Computational Methods in Manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9072-3_4

Download citation

Publish with us

Policies and ethics