Abstract
The goal of better fuel economy can be fulfilled by the use of technology like TWBs (Tailor Welded Blanks). TWB is a product of joining two or more than two materials before any forming operation. The limitations associated with TWBs are the weld line movement and reduced formability. The formability reduction of TWB is due to the thin/weak material involved in it and therefore the tensile study of the TWBs becomes an important aspect. In the present study, investigation of tensile testing of Similar Material Dissimilar Gauge TWB and Dissimilar Material Similar Gauge TWB has been done numerically. For the simulation purpose, ABAQUS/Explicit has been used. The results indicate that the thin/weak material governs the strength of the TWB because the failure or necking is observed in that particular side only. Also, it has been observed that the failure locations are found to be at the boundary of thin/weak base material and weld zone.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Parente, M., Safdarian, R., Santos, A., Loureiro, A., Vilaca, P., Jorge, R.: A study on the formability of aluminum tailor welded blanks produced by friction stir welding. Int. J. Adv. Manuf. Technol. 83, 2129 (2016)
Kesharwani, R., Panda, S., Pal, S.: Experimental investigations on formability of aluminum tailor friction stir welded blanks in deep drawing process. J. Mater. Eng. Perform. 24(2), 1038 (2015)
Panda, S.K., Kumar, D.R.: Improvement in formability of tailor welded blanks by application of counter pressure in biaxial stretch forming. J. Mater. Process. Technol. 204(1–3), 70–79 (2008)
Zadpoor, A.A., Sinke, J., Benedictus, R.: The effects of friction stir welding on the mechanical properties and microstructure of 7000 series aluminium tailor-welded blanks. Int. J. Mater. Form. 1, 1311–1314 (2008)
Marathe, S.P., Mistry, H.J., Raval, H.K.: Parametric study of Friction Stir Welding (FSW) of AA 6061 using Taguchi method. In: Proceedings of National Workshop on Industrial Problems on Machines and Mechanical Similar Materials: “Challenges in Manufacturing”. NIT, Nagpur (2016)
Song, Y., Hua, L., Chu, D., Lan, J.: Characterization of the inhomogeneous constitutive properties of laser welding beams by the micro-Vickers hardness test and the rule of mixture. Mater. Des. 37, 19–27 (2012)
Song, Y.L., Hua, L.: Formability of tailor welded blanks based on the improved rule of mixture considering the welding residual strain and stress. Appl. Mech. Mater. Trans Tech Publ. 152, 1406–1412 (2012)
Jia, Q., Guo, W., Li, W., Zhu, Y., Peng, P., Zou, G.: Microstructure and tensile behavior of fiber laser-welded blanks of DP600 and DP980 steels. J. Mater. Process. Technol. 236, 73–83 (2016)
Ebrahimzadeh, P., Baseri, H., Mirnia, M.J.: Formability of aluminum 5083 friction stir welded blank in two-point incremental forming process. Proc. Inst. Mech. Eng. Part E J. Process Mech. Eng. 232, 267 (2017)
Shibata, K., Iwase, T., Sakamoto, H., Kasukawa, M., Chiba, K., Saeki, H.: Welding of aluminium tailored blanks by Nd: YAG lasers. Weld. Int. 17(4), 282–286 (2003)
Chatterjee, S., Saha, R., Shome, M., Ray, R.K.: Evaluation of formability and mechanical behavior of laser-welded tailored blanks made of interstitial-free and dual-phase steels. Metall. Mater. Trans. A 40(5), 1142–1152 (2009)
Reis, A., Teixeira, P., Duarte, J.F., Santos, A., da Rocha, A.B., Fernandes, A.A.: Tailored welded blanks—an experimental and numerical study in sheet metal forming on the effect of welding. Comput. Struct. 82(17), 1435–1442 (2004)
Rojek, J., Hyrcza-Michalska, M., Bokota, A., Piekarska, W.: Determination of mechanical properties of the weld zone in tailor-welded blanks. Arch. Civil Mech. Eng. 12(2), 156–162 (2012)
Shalin, M., Hiten, M.: Experimental analysis on effect of tool transverse feed, tool rotational speed and tool pin profile type on weld tensile strength of friction stir welded joint of AA 6061. Mater. Today: Proc. 5(1), 487–493 (2018)
Tronci, A., McKenzie, R., Leal, R.M., Rodrigues, D.M.: Microstructural and mechanical characterisation of 5XXX-H111 friction stir welded tailored blanks. Sci. Technol. Weld. Join. 16(5), 433–439 (2011)
Zadpoor, A.A., Sinke, J., Benedictus, R.: Finite element modeling of transition zone in friction stir welded tailor-made blanks. AIP Conf. Proc. AIP 908(1), 1457–1462 (2007)
Cheng, C.H., Chan, L.C., Tang, C.Y., Chow, C.L.: Determination of true stress-strain curve for the weldment of aluminum laser-welded blanks. J. Laser Appl. 17(3), 159–170 (2005)
Garware, M., Kridli, G.T., Mallick, P.K.: Tensile and fatigue behavior of friction-stir welded tailor-welded blank of aluminum alloy 5754. J. Mater. Eng. Perform. 19(8), 1161–1171 (2010)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Marathe, S., Raval, H. (2019). Investigation on Tensile Testing of Tailor Welded Blanks (TWBs)—A Simulation Study. In: Narayanan, R., Joshi, S., Dixit, U. (eds) Advances in Computational Methods in Manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9072-3_2
Download citation
DOI: https://doi.org/10.1007/978-981-32-9072-3_2
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-32-9071-6
Online ISBN: 978-981-32-9072-3
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)