Abstract
Understanding deformation behavior and workability is key prerequisite to optimize process parameters to improve the material processing conditions and confirming safe performance during forming. The deformation characteristics of Inconel 718 and 625 alloys have been investigated using hot tensile tests at temperature range (room temperature to 973 K) at interval of 100 K and at quasi-static strain rate of 0.0001, 0.001, and 0.01 s−1. The experimental findings confirmed that tensile flow stresses are considerably subtle to strain deformation temperature and strain rate. From tensile flow stress behavior, processing maps have been developed using dynamic material model approach at different value of strains. It was observed that the temperature range (T < 550 K) for Inconel 718 and 600–900 K for Inconel 625 for lower strain rate (0.0001 s−1) efficiency were maximum at different considered strain values. The optimum working parameters for both the alloys have been identified.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Special Metals: INCONEL alloy 718. (2007). SMC-066
Reed, R.C.: The Superalloys fundamentals and applications. The Superalloys: Fundamentals and Applications. Cambridge University Press (2006). https://doi.org/10.1017/cbo9780511541285
Schafrik, R.E., Ward, D.D., Groh, J.R.: Application of alloy 718 in GE aircraft engines: past, present and next five years. In: Superalloys 718, 625, 706 and Various Derivatives (2001). https://doi.org/10.7449/2001/superalloys_2001_1_11
Lin, Y.C., Deng, J., Jiang, Y.Q., Wen, D.X., Liu, G.: Effects of initial δ phase on hot tensile deformation behaviors and fracture characteristics of a typical Ni-based superalloy. Mater. Sci. Eng. A 598, 251–262 (2014). https://doi.org/10.1016/j.msea.2014.01.029
Zhang, P., Hu, C., Ding, C.G., Zhu, Q., Qin, H.Y.: Plastic deformation behavior and processing maps of a Ni-based superalloy. Mater. Des. 65, 575–584 (2015). https://doi.org/10.1016/j.matdes.2014.09.062
Rahman, M., Seah, W.K.H., Teo, T.T.: The machinability of Inconel 718. J. Mater. Process. Technol. 63, 199–204 (1997). https://doi.org/10.1016/S0924-0136(96)02624-6
Lin, Y.C., Chen, X.M.: A critical review of experimental results and constitutive descriptions for metals and alloys in hot working. Mater. Des. 32, 1733–1759 (2011). https://doi.org/10.1016/j.matdes.2010.11.048
Liang, R., Khan, A.S.: A critical review of experimental results and constitutive models for BCC and FCC metals over a wide range of strain rates and temperatures. Int. J. Plast. 15, 963–980 (1999). https://doi.org/10.1016/S0749-6419(99)00021-2
Tan, Y.B., Ma, Y.H., Zhao, F.: Hot deformation behavior and constitutive modeling of fine grained Inconel 718 superalloy. J. Alloys Compd. 741, 85–96 (2018). https://doi.org/10.1016/j.jallcom.2017.12.265
Cai, D., Xiong, L., Liu, W., Sun, G., Yao, M.: Development of processing maps for a Ni-based superalloy. Mater. Charact. 58, 941–946 (2007). https://doi.org/10.1016/j.matchar.2006.09.004
Zhang, P., Hu, C., Ding, C., Zhu, Q., Qin, H.: Plastic deformation behavior and processing maps of a Ni-based superalloy. Mater. Des. 65, 575–584 (2015). https://doi.org/10.1016/j.matdes.2014.09.062
Zhang, H., Zhang, K., Lu, Z., Zhao, C., Yang, X.: Hot deformation behavior and processing map of a γ-hardened nickel-based superalloy. Mater. Sci. Eng. A 604, 1–8 (2014). https://doi.org/10.1016/j.msea.2014.03.015
Wen, D.X., et al.: Effects of initial aging time on processing map and microstructures of a nickel-based superalloy. Mater. Sci. Eng. A 620, 319–332 (2014). https://doi.org/10.1016/j.msea.2014.10.031
Sui, F.L., Xu, L.X., Chen, L.Q., Liu, X.H.: Processing map for hot working of Inconel 718 alloy. J. Mater. Process. Technol. 211, 433–440 (2011). https://doi.org/0.1016/j.jmatprotec.2010.10.015
Dieter, G.E., Kuhn, H.A., Semiatin, S.L.: Handbook of Workability and Process Design (2003)
Iturbe, A., et al.: Mechanical characterization and modelling of Inconel 718 material behavior for machining process assessment. Mater. Sci. Eng. A 682, 441–453 (2017). https://doi.org/10.1016/j.msea.2016.11.054
Rodriguez, P.: Serrated plastic flow. Bull. Mater. Sci. 6, 653–663 (1984). https://doi.org/10.1007/BF02743993
Caliari, F.R., et al.: Study of the Mechanical Behavior of an Inconel 718 Aged Superalloy Submitted to Hot Tensile Tests. SAE Technical Paper 2011-36-0328, (2011). https://doi.org/10.4271/2011-36-0328
Maj, P., et al.: Microstructure and strain-stress analysis of the dynamic strain aging in Inconel 625 at high temperature. Met. Mater. Int. 23, 54–67 (2017). https://doi.org/10.1007/s12540-017-6264-1
Prasad, Y.V.R.K., Rao, K.P., Sasidhara, S.: Hot Working Guide—A Compendium of Processing Maps. ASM International (2015). https://doi.org/10.1016/b978-0-08-033454-7.50019-x
Liu, J., Cui, Z., Li, C.: Analysis of metal workability by integration of FEM and 3-D processing maps. J. Mater. Process. Technol. 205, 497–505 (2008). https://doi.org/10.1016/j.jmatprotec.2007.11.308
Prasad, Y.V.R.K.: Processing maps: a status report. J. Mater. Eng. Perform. 12, 638–645 (2013). https://doi.org/10.1361/105994903322692420
Murty, S.V.S.N., Rao, B.N.: On the development of instability criteria during hotworking with reference to IN 718. Mater. Sci. Eng. A 254, 76–82 (1998). https://doi.org/10.1016/S0921-5093(98)00764-3
Sun, Y., Wan, Z., Hu, L., Ren, J.: Characterization of hot processing parameters of powder metallurgy TiAl-based alloy based on the activation energy map and processing map. Mater. Des. 86, 922–932 (2015). https://doi.org/10.1016/j.matdes.2015.07.140
Zhou, G., Ding, H., Cao, F., Zhang, B.: A comparative study of various flow instability criteria in processing map of superalloy GH4742. J. Mater. Sci. Technol. 30, 217–222 (2014). https://doi.org/10.1016/j.jmst.2013.07.008
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Mahalle, G., Kotkunde, N., Gupta, A.K., Singh, S.K. (2019). Analysis of Hot Workability of Inconel Alloys Using Processing Maps. In: Narayanan, R., Joshi, S., Dixit, U. (eds) Advances in Computational Methods in Manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9072-3_10
Download citation
DOI: https://doi.org/10.1007/978-981-32-9072-3_10
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-32-9071-6
Online ISBN: 978-981-32-9072-3
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)