Abstract
This study deals with melt processing of Al electrolytic particle reinforcement in thermoplastic matrix (for enhancement of weldability of dissimilar thermoplastics). Further, the melt flow compatible substrates of Al-reinforced thermoplastic matrix were 3D printed, followed by joining on vertical milling machine. The study also deals with mechanical properties evaluation with traverse force monitoring for input process variables selection. The outcome of study suggested that maximum mechanical strength was obtained at 1400 rpm, transverse speed 30 mm/min, and plunge depth 4 mm. The study is supported by 3D surface topology and optical micrographs.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Yousefpour, A., Hojjati, M., Immarigeon, J.P.: Fusion bonding/welding of thermoplastic composites. J. Thermoplast. Compos. Mater. 17(4), 303–341 (2004)
Kumar, R., Singh, R., Ahuja, I.P.S., Penna, R., Feo, L.: Weldability of thermoplastic materials for friction stir welding-a state of art review and future applications. Compos. B Eng. 137, 1–15 (2018)
Ahmed, H., van Tooren, M.J.L., Justice, J., Harik, R., Kidane, A., Reynolds, A.P.: Investigation and development of friction stir welding process for unreinforced polyphenylene sulfide and reinforced polyetheretherketone. J. Thermoplast. Compos. Mater. (2016). https://doi.org/10.1177/0892705718785676
Shah, P.H., Badheka, V.J.: Friction stir welding of aluminium alloys: An overview of experimental findings–Process, variables, development and applications. Proc. Inst. Mech. Eng., Part L: J. Mater.: Des. Appl. (2017). https://doi.org/10.1177/1464420716689588
Yaduwanshi, D.K., Bag, S., Pal, S.: Heat transfer analyses in friction stir welding of aluminium alloy. Proc. Inst. Mech. Eng., Part B: J. Eng. Manuf. 229(10), 1722–1733 (2015)
Pashazadeh, H., Masoumi, A., Teimournezhad, J.: A study on material flow pattern in friction stir welding using finite element method. Proc. Inst. Mech. Eng., Part B: J. Eng. Manuf. 227(10), 1453–1466 (2013)
Ghorbanzade, T., Soltanipour, A., Dehghani, K., Chabok, A.: Microstructural evolutions and mechanical properties of friction stir welded AA2024-3. Proc. Inst. Mech. Eng., Part L: J. Mater.: Des. Appl. 230(1), 75–87 (2016)
Gadakh, V.S., Kumar, A.: Friction stir welding window for AA6061-T6 aluminium alloy. Proc. Inst. Mech. Eng., Part B: J. Eng. Manuf. 228(9), 1172–1181 (2014)
Akbari, M., Aliha, M.R.M., Keshavarz, S.M.E., Bonyadi, A.: Effect of tool parameters on mechanical properties, temperature, and force generation during FSW. Proc. Inst. Mech. Eng., Part L: J. Mater.: Des. Appl. (2016). https://doi.org/10.1177/1464420716681591
Casavola, C., Cazzato, A., Moramarco, V., Pappalettere, C.: Influence of the clamps configuration on residual stresses field in friction stir welding process. J. Strain Anal. Eng. Des. 50(4), 232–242 (2015)
Azhiri, R.B., Tekiyeh, R.M., Zeynali, E., Ahmadnia, M., Javidpour, F.: Measurement and evaluation of joint properties in friction stir welding of ABS sheets reinforced by nanosilica addition. Measurement 127, 198–204 (2018)
Kumar, R., Singh, R., Ahuja, I.P.S.: Friction stir welding of ABS-15Al sheets by introducing compatible semi-consumable shoulder-less pin of PA6-50 Al. Measurement 131, 461–472 (2019)
Singh, R.K.R., Rathod, D.W., Pandey, S.: Friction stir welding of nuclear grade SA508Gr. 3Cl. 1 and SS304LN dissimilar steels. Proc. Inst. Mech. Eng., Part C: J. Mech. Eng. Sci. 232(21), 3814–3822 (2018)
Doniavi, A., Babazadeh, S., Azdast, T., Hasanzadeh, R.: An investigation on the mechanical properties of friction stir welded polycarbonate/aluminium oxide nanocomposite sheets. J. Elastomers Plast. 49(6), 498–512 (2017)
Singh, R., Kumar, R., Feo, L., Fraternali, F.: Friction welding of dissimilar plastic/polymer materials with metal powder reinforcement for engineering applications. Compos. B Eng. 101, 77–86 (2016)
Singh, R., Kumar, R., Ranjan, N.: Sustainability of recycled ABS and PA6 by banana fiber reinforcement: thermal, mechanical and morphological properties. J. Inst. Eng. (India): Series C 1–10 (2018)
Kumar, R., Singh, R., Ahuja, I.P.S., Amendola, A., Penna, R.: Friction welding for the manufacturing of PA6 and ABS structures reinforced with Fe particles. Compos. B Eng. 132, 244–257 (2018)
Kumar, R., Singh, R., Ahuja, I.P.: Mechanical, thermal and micrographic investigations of friction stir welded: 3D printed melt flow compatible dissimilar thermoplastics. J. Manuf. Process. 38, 387–395 (2019)
Acknowledgements
The authors are highly thankful to BRNS, F. No: 34/14/10/2016-BRNS/34036 for financial support.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Kumar, R., Singh, R., Ahuja, I. (2020). Investigations for Improving Solid-State Weldability of Dissimilar Thermoplastic Composites Through Melt Processing. In: Singh, S., Prakash, C., Ramakrishna, S., Krolczyk, G. (eds) Advances in Materials Processing . Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-4748-5_11
Download citation
DOI: https://doi.org/10.1007/978-981-15-4748-5_11
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-4747-8
Online ISBN: 978-981-15-4748-5
eBook Packages: EngineeringEngineering (R0)