Abstract
Electrical discharge machining (EDM) is one of the widely used un-conventional machining processes. In EDM process, thermo-electric energy is utilized to remove undesired material from the parent material. The EDM is also referred as spark erosion machining. It has varied area of applications like die and amp; mold development, automotive and aerospace industries, medical implants, etc. With increase in demand of goods made by smart materials and alloys, more interest has gravitated toward the EDM process. The continuous improvement in the EDM process has drawn many researchers to carry out their study on this process. This article reviews the recent developments of EDM like powder EDM, near-dry and dry EDM, ultrasonic-assisted EDM, rotary EDM, magnetic-assisted EDM, etc.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Benedict, G.F.: Non-traditional Manufacturing Processes, pp. 207–230, Marcel Dekker Inc. New York (1987)
Luo, Y.F., Chen, C.G.: Effect of a pulsed electromagnetic field on the surface roughness in super finishing EDM. Precis. Eng 12, 97–100 (1990)
Abbas, N.M., Solomon, D.G., Bahari, M.F.: A review on current research trends in electrical discharge machining (EDM). Int. J. Mach. Tools Manuf 47, 1214–1228 (2007)
Singh, A., Grover, N.K., Sharma, R.: Recent advancement In electric discharge machining. Rev. Int. J. Mod. Eng. Res. 2, 3815–3821 (2012)
Chakraborty, S., Dey, V. Ghosh, S.K.: A review on the use of dielectric fluids and their effects in electrical discharge machining characteristics. Precis. Eng. 40, 1–6 (2015)
Cheke, P.R., Khedekar, D.S., Pawar, R.S., Kadam, M.S.: Comparative performance of wet and near-dry EDM process for machining of oil hardened non-sinking steel material. Int. J. Mech. Eng Technol. 3, 13–22 (2012)
Hung, N.P., Yang, L.J., Leong, K.W.: Electrical discharge machining of cast metal matrix composites. J. Mater. Process. Tech. 44, 229–236 (1994)
Norliana, M.A., Noriah, Y., Rohidatun M.W.: Electrical discharge machining (EDM): practices in Malaysian industries and possible change towards green manufacturing. J. Miner. Mater. Charact. Eng. 9(8), 709–739 (2012)
Jeswani, M.L.: Electrical discharge machining in distilled water. Wear, 72, 81–88 (1981)
Tzeng, Y.F., Lee, C.Y.: Effects of powder characteristics on electro discharge machining efficiency. Int J Adv Manufact Technol 17(8), 586–592 (2001)
Kansal H.K., Singh, S., Kumar P.: Parametric optimization of powder mixed electrical discharge machining by response surface methodology. J. Mater. Process. Technol. 169(3), 427–436 (2005)
Izman, S., Hodsiyeh, D.G., Hamed, T., Rosliza, R., Rezazadeh, M.: Effects of adding multi walled carbon nanotube into dielectric when EDMing Titanium alloy. Adv. Mater. Res. 463–464, 1445–1449 (2012)
Zhao, W.S., Meng, Q.G., Wang Z.L.: The application of research on powder mixed EDM in rough machining. J. Mater. Process. Technol. 129, 30–33 (2002)
Wong, Y.S., Lim, L.C., Rahuman, I., Tee, W.M.: Near-mirror-finish phenomenon in EDM using powder-mixed dielectric. J. Mater. Process. Technol. 79, 30–40 (1998)
Sidhu, S.S., Batish, A., Kumar S.: Study of surface properties in particulate-reinforced metal matrix composites (MMCs) using powder-mixed electrical discharge machining (EDM). Mater. Manufact. Process. 29, 46–52 (2014)
NASA: Inert-Gas Electrical-Discharge Machining. NASA Technical Brief No. NPO-15660 (1985)
Kunieda, M., Furuoya, S.: Improvement of EDM Efficiency by supplying oxygen gas into gap. Anna. CIRP, 40(1), 215–218 (1991)
Kunieda, M., Yoshida, M.: Electrical discharge machining in gas. Anna. CIRP 46(1), 143–146 (1997)
Kunieda, M., Mlyoshl, Y., Tsutomu, T.: High speed 3D milling by Dry EDM. CIRP Anna. Manufact. Technol. 52(1), 147–150 (2003)
Kao, C.C., Tao, J., Lee, S., Shih, A.J.: Dry wire electrical discharge machining of thin workpiece. Trans NAMRI/SME 34, 253–260 (2006)
Liqing, L., Yingjie, S.: Study of dry EDM with oxygen-mixed and cryogenic cooling approaches. Procedia CIRP 6, 344–350 (2013)
Shue K.Y., Tsai Y.Y., Chang Y.M.: An investigation of attachment on electrode surface in Dry EDM. Adv. Mater. Res. 126–128, 407–412 (2010)
Govindan, P., Joshi S.S.: Experimental characterization of material removal in dry electrical discharge drilling. Inter. J. Mach. Tools Manufact. 50(5), 431–443 (2010)
Wang, T., Zhe, J., Zhang, Y.Q., Li, Y.L., Wen, X.R.: Thermal and fluid field simulation of single pulse discharge in dry EDM. Procedia CIRP 6, 427–431 (2013)
Saha, S.K., Choudhury, S.K.: Multi–objective optimization of the dry electric discharge machining process. hal-00396875, version 1–4 (2009)
Tanimura, T., Isuzugawa, K., Fujita, I., Iwamoto, A., Kamitani, T.: Development of EDM in the mist. In: Proceedings of Ninth International Symposium of Electro Machining (ISEM IX), pp. 313–316. Nagoya Japan (1989)
Dhakar, K., Dvivedi, A.: Parametric evaluation on near-dry electric discharge machining. Mater. Manufact. Process. 31(4), 413–421 (2015)
Kao, C.C., Tao, J., Shih, A.J.: Near dry electrical discharge machining. Inter. J. Mach. Tools Manufact. 47(15), 2273–2281 (2007)
Tao, J., Shih, A.J., Ni, J.: Near-dry EDM milling of mirror-like surface finish. Inter J. Electr. Mach. 13, 29–33 (2008)
Tao, J., Shih, A.J., Ni, J.: Experimental study of the dry and near-dry electrical discharge milling processes. J. Manufact. Sci. Eng. 130(1), 11002–11009 (2008)
Fujiki, M., Ni, J., Shih, A.J.: Investigation of the effects of electrode orientation and fluid flow rate in near-dry EDM milling. Inter. J. Mach. Tools Manufact. 49(10), 749–758 (2009)
Tao, J.: Investigation of dry and near-dry electrical discharge milling processes. A dissertation, The University of Michigan (2008)
Dhakar, K., Dvivedi, A., Dhiman, A.: Experimental investigation on effects of dielectric mediums in near-dry electric discharge machining. J. Mech. Sci. Technol. 30(5), 2179–2185 (2016)
Gholipoor, A., Baseri, H., Shabgard, M.R.: Investigation of near dry EDM compared with wet and dry EDM processes. J. Mech. Sci. Technol. 29(5), 2213–2218 (2015)
Dhakar, K., Chaudhary, K., Dvivedi, A., Bembelge, O.: An environment friendly and sustainable machining method: near-dry EDM. Mater. Manufact. Process. (2019). https://doi.org/10.1080/10426914.2019.1643471
Tong, H., Li, Y., Wang. Y.: Experimental research on vibration assisted EDM of micro-structures with non-circular cross-section. J. Mater. Process. Technol. 208, 289–298 (2008)
Yan, B.H., Chen, M.D.: Effect of ultrasonic vibration on electrical discharge machining characteristics of Ti-6Al-4 V Alloy. J. Jap. Inst. Light Met. 5, 281–285 (1994)
Sundaram, M.M., Pavalarajan, G.B., Rajurkar, K.P.: A study on process parameters of ultrasonic assisted micro EDM based on Taguchi method. J. Mater. Eng. Perform. 17, 210–215 (2008)
Prihandana, G.S., Mahardika, M., Mahardika, M.: Effect of low-frequency vibration on workpiece in EDM processes. Ind. J. Eng. Mater. Sci. 19, 275–378 (2012)
Praneetpongrung, C., Fukuzawa, Y., Nagasawa, S., Yamashita, K.: Effects of the EDM combined ultrasonic vibration on the machining properties of Si3n4. Mater. Trans. 11, 2113–2120 (2010)
Koshy, P., Jain, V.K., Lal, G.K.: Experimental Investigations into electrical discharge machining with a rotating disc electrode. Precis. Eng. 1, 6–15 (1993)
Soni, J.S., Chakraverti, G.: Performance evaluation of rotary EDM by experimental design technique. Defense Sci. J. 1, 65–73 (1997)
Fujun. R., Dechen. H., Dianjun. W.: Analysis of motion laws of machining non-sphere by EDM with rotary electrode. J. Mater. Process. Technol. 149(1–3), 323–327 (2004)
Aliakbari, E., Baseri, H.: Optimization of machining parameters in rotary EDM process by using the Taguchi method. Internat. J. Adv. Manufact. Technol. 62, 9–12, 1041–1053
Shanker, K., Ghosh, A.: A study of electro-spark machining characteristics with electromagnetic spark- gap controlling mechanism. Inter. J. Mach. Tool Des. Res. 15, 209–222 (1975)
Chattopadhyay, K.D., Satsangi, P.S., Verma, S., Sharma, P.C.: Analysis of rotary electrical discharge machining characteristics in reversal magnetic field for copper-en8 steel system. Inter. J. Adv. Manufact. Technol. 38, 925–937 (2008)
Hemant, W., Vijaykumar, S.J., Singh, T.P.: Magnetic field assisted electrical discharge machining of AISI 4140. Appl. Mechan. Mater. 592–594, 479–483 (2014)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Dhakar, K., Dandekar, M., Tyagi, M. (2020). Advances in Electrical Discharge Machining: State-of-the-Art. In: Sharma, V., Dixit, U., Sørby, K., Bhardwaj, A., Trehan, R. (eds) Manufacturing Engineering . Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-4619-8_19
Download citation
DOI: https://doi.org/10.1007/978-981-15-4619-8_19
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-4618-1
Online ISBN: 978-981-15-4619-8
eBook Packages: EngineeringEngineering (R0)