Skip to main content
SpringerLink
Log in
Book cover

Proceedings of International Conference on Intelligent Manufacturing and Automation pp 177–186Cite as

Effect of Cutting Parameters on Microhardness in Turning of AISI 52100 Hardened Alloy Steel with Multilayer Coated Carbide Insert

  • Conference paper
  • First Online:

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

The microhardness (μH) and surface roughness (Ra) constitute the surface integrity aspect, which affects the quality and service life of a product. This paper aimed to analyse the effect of cutting parameters, such as cutting speed, feed and depth of cut on microhardness (μH) in hard turning of AISI 52100 steel of 58 HRC, with multilayer coated carbide tool insert under dry environment. Response surface methodology based on central composite design (CCD) was employed to design the experiment and develop the mathematical models for microhardness (μH). The analysis of variance (ANOVA) was used to explore the main and interaction effect of cutting parameters on microhardness (μH). The (ANOVA) results revealed that the microhardness of the machined surface is significantly influenced by the cutting speed, feed rate and depth. A quadratic regression model in terms of cutting speed, feed and depth of cut for microhardness (μH) was developed with 95% confidence level. The adequacy and validity of the developed model were checked on the basis of P-value, F-value and R2-value.

This is a preview of subscription content, log in via an institution.

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Tönshoff HK, Arendt C, Ben Amor R (2000) Cutting of hardened steel, CIRP Ann Manuf Technol 49(2):547–566

    Google Scholar 

  2. König W, Hochschule T, Komanduri R, Schenectady D, Tönshoff HK (1984) Machining of hard materials. CIRP Ann 33(2):417–427

    Article  Google Scholar 

  3. Guo YB, Li W, Jawahir IS (2009) Surface integrity characterization and prediction in machining of hardened and difficult-to-machine alloys: a state-of-art research review and analysis. Mach Sci Technol 13:437–470

    Article  Google Scholar 

  4. Kundrak J, Mamalis AG, Gyani K, Bana V (2011) Surface layer microhardness changes with high-speed turning of hardened steels. Int J Adv Manuf Technol 53:105–112

    Article  Google Scholar 

  5. Saini S, Ahuja IS, Sharma VS (2012) Residual stresses, surface roughness, and tool wear in hard turning: a comprehensive review. Mater Manufact Proc 27:583–598

    Article  Google Scholar 

  6. Goel P, Khan ZA, Siddiquee AN, Kamaruddin S, Gupta RK (2012) Influence of slab milling process parameters on surface integrity of HSLA: a multi-performance characteristics optimization. Int J Adv Manuf Technol 61:859–871

    Article  Google Scholar 

  7. Liu WW, Li XY, Wan XS, Li F, Shan CW (2013) The effects of turning parameters on machining surface integrity in high speed turning Inconel 718. Mech Sci Technol Aerosp Eng 32(8)

    Google Scholar 

  8. Ndaliman MB, Khan AA, Ali MY (2013) Influence of electrical discharge machining process parameters on surface micro-hardness of titanium alloy. Proc Inst Mech Eng Part B: J Eng Manuf 227(3):460–464

    Article  Google Scholar 

  9. Cai X, Qin S, Li J, An Q, Chen M (2014) Experimental investigation on surface integrity of end milling nickel-based alloy-Inconel 718. Mach Sci Technol 18(1):31–46

    Article  Google Scholar 

  10. Rafai NH, Lajis MA, Hosni NAJ (2014) The effect of machining parameters on surface integrity when milling hardened steel. Appl Mech Mater 660:70–73

    Article  Google Scholar 

  11. Bhopale NN, Joshi SS, Pawade RS (2015) Experimental investigation into the effect of ball end milling parameters on surface integrity of Inconel 718. J Mater Eng Perform 24(2):986–998. https://doi.org/10.1007/s11665-014-1323-y

    Article  Google Scholar 

  12. Hassanpour H, Sadeghi MH, Rasti A, Shajari S (2016) Investigation of surface roughness, microhardness and white layer thickness in hard milling of AISI 4340 using minimum quantity lubrication. J Clean Prod 120:124–134

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Department of Mechanical Engineering, Dwarkadas J. Sanghvi College of Engineering, Mumbai, Maharashtra, 400056, India

    Sandip Mane

  2. Department of Mechanical Engineering, Thakur College of Engineering and Technology, Mumbai, Maharashtra, India

    Sanjay Kumar

Authors
  1. Sandip Mane
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Sanjay Kumar
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Sandip Mane .

Editor information

Editors and Affiliations

  1. Dwarkadas J. Sanghvi College of Engineering, Mumbai, India

    Hari Vasudevan

  2. Dwarkadas J. Sanghvi College of Engineering, Mumbai, India

    Vijaya Kumar N. Kottur

  3. RWTH Aachen University, Aachen, Germany

    Amool A. Raina

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Mane, S., Kumar, S. (2020). Effect of Cutting Parameters on Microhardness in Turning of AISI 52100 Hardened Alloy Steel with Multilayer Coated Carbide Insert. In: Vasudevan, H., Kottur, V., Raina, A. (eds) Proceedings of International Conference on Intelligent Manufacturing and Automation. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-4485-9_19

Download citation

  • DOI: https://doi.org/10.1007/978-981-15-4485-9_19

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-4484-2

  • Online ISBN: 978-981-15-4485-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation