Skip to main content

Abstract

The purpose of this paper is establishing the life prediction model of the IGBT modules in traction converter. Firstly, the failure mechanism of IGBTs and the existing life prediction models is described. Then, according to the special working condition of IGBTs inside TC, a bidirectional accelerated aging experiment was designed, and the experiment proved that loss on free-wheeling diode accelerated the IGBT aging. Then, the Weibull distribution was used to fit the data of accelerated aging experiment of IGBTs, and the parameters of the Weibull distribution were solved by the maximum likelihood method and particle swarm algorithm. Finally, the IGBT life prediction model is established according to the Weibull distribution obtained by this experiment.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 379.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Ciappa M, Castellazzi A (2007) Reliability of high-power IGBT modules for traction applications. In: IEEE, pp 480–485

    Google Scholar 

  2. Gao B, Yang F, Chen M et al (2018) Thermal lifetime estimation method of IGBT module considering solder fatigue damage feedback loop. Microelectron Reliab 82:51–61

    Article  Google Scholar 

  3. Chen M, Hu A, Liu B (2011) Failure mechanism and life prediction model analysis of insulated gate bipolar transistors. J Xi’an Jiaotong Univ 45:65–71 (in Chinese)

    Google Scholar 

  4. Zheng T, Huang M, Liu Y, Zha X (2018) Reliability model of bond wire fatigue for IGBT in MMC with system redundancy consideration. Microelectron Reliab 88–90:1164–1167

    Article  Google Scholar 

  5. Patil N, Das D, Goebel K, Pecht M (2008) Identification of failure precursor parameters for Insulated Gate Bipolar Transistors (IGBTs). In: IEEE pp 1–5

    Google Scholar 

  6. Wei L, Chen M, Li R, Wang X, Xu S (2015) Failure mechanism analysis of IGBT under aging test conditions. Proc Chin Soc Electr Eng 35:5293–5300 (in Chinese)

    Google Scholar 

  7. Fang X, Zhou L, Yao D, Du X, Sun P, Wu J et al (2014) Review of IGBT module life prediction model. J Power Supply 2014:14–21 (in Chinese)

    Google Scholar 

  8. Durand C, Klingler M, Coutellier D, Naceur H (2016) Power cycling reliability of power module: a survey. IEEE Trans Device Mater Reliab 16:80–97

    Article  Google Scholar 

  9. Ma K, Liserre M, Blaabjerg F, Kerekes T (2015) Thermal loading and lifetime estimation for power device considering mission profiles in wind power converter. IEEE Trans Power Electr 30:590–602

    Article  Google Scholar 

  10. Xu A (2009) Research on regenerative braking energy utilization technology of urban rail transit. Nanjing University of Aeronautics and Astronautics, Jiangsu. https://doi.org/10.7666/d.d076127. (in Chinese)

  11. Gachovska TK, Tian B, Hudgins JL, Qiao W, Donlon JF (2015) A real-time thermal model for monitoring of power semiconductor devices. IEEE Trans Ind Appl 51:3361–3367

    Article  Google Scholar 

  12. Smet V, Forest F, Huselstein J, Rashed A, Richardeau F (2013) Evaluation of Vce monitoring as a real-time method to estimate aging of bond wire-IGBT modules stressed by power cycling. IEEE Trans Ind Electron 60:2760–2770

    Article  Google Scholar 

  13. Mudholkar GS, Srivastava DK (1993) Exponentiated Weibull family for analyzing bathtub failure-rate data. IEEE Trans Reliab 42:299–302

    Article  Google Scholar 

  14. Jiang R, Wang T (2013) Log-Weibull distribution as a lifetime distribution. In: IEEE; pp 813–816

    Google Scholar 

  15. Bagheri SF, Bahrami Samani E, Ganjali M (2016) The generalized modified Weibull power series distribution: theory and applications. Comput Stat Data Anal 94:136–160

    Article  MathSciNet  Google Scholar 

  16. Liu J (2009) The basic theory of particle swarm optimization and improvement. In: Central South University, p 120 (in Chinese)

    Google Scholar 

Download references

Acknowledgements

This work is supported by the National Key Research and Development Program of China (No. 2016YFB1200504-C-02).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Lei Wang .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Zhu, B., Wang, L., Zhang, L., Li, M., Wang, Y. (2020). Lifetime Prediction Model of IGBT Modules in EMU. In: Jia, L., Qin, Y., Liu, B., Liu, Z., Diao, L., An, M. (eds) Proceedings of the 4th International Conference on Electrical and Information Technologies for Rail Transportation (EITRT) 2019. EITRT 2019. Lecture Notes in Electrical Engineering, vol 638. Springer, Singapore. https://doi.org/10.1007/978-981-15-2862-0_57

Download citation

  • DOI: https://doi.org/10.1007/978-981-15-2862-0_57

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-2861-3

  • Online ISBN: 978-981-15-2862-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics