Abstract
In this paper, we report development of carbon nanotubes-based nanocoating on turning tooltip. Then the same tooltip was used in hard turning of EN-31 steel 48HRC. Taguchi optimization methodology was utilized in optimizing the most important machining indicator or output viz. surface finish. The input machining parameters taken in this study were a type of cutting tool, cutting conditions, cutting speed, feed rate, and depth of cut. Taguchi orthogonal array L27 (OA) was selected for design of experiments. ANOVA and S/N ratio ‘smaller the better’ was used for analysis of recorded observations. The primary findings of this research were the effectiveness of the carbon nanotubes-based nanocoating as predicted by results. Depth of cut, cutting speed, cutting conditions, type of coating, and feed rate in the given order had a role in determining the surface finish. The characterization of carbon nanotubes-based nanocoating was done using Scanning Electron Microscopy and Tunnel Electron Microscopy.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Tonshoff H, Arendt C, Ben Amor R (2000) Cutting of hardened steel. Ann CIRP, 49:547–566
Tonshoff H, Wobker H, Brandt D (1995) Hard turning–Influence on the work piece properties. Trans NAMRI/SME 23:215–220
Tonshoff H, Wobker H, Brandt D (1996) Tool wear and surface integrity in hard turning. Prod Eng 3:19–24
Gupta KM, Kamakoti R, Dharmateja S, Sivarajan S(2018) Cutting characteristics of PVD coated cutting tools. Mater Today: Proc 5(5):11260–11267
Haubner R (2017) Evolution of conventional hard coatings for its use on cutting tools. Int J Refract Metals Hard Mater 62:210–218
Li X, Wu W, Dong H (2011) Microstructural characterisation of carbon doped CrAlTiN nanoscale multilayer coatings. Surf Coat Technol 205(10):3251–3259
Rebenne H, Bhat D (1994) Review of CVD TiN coatings for wear-resistant applications: deposition processes, properties and performance. Surf Coat Technol 63:1–13
Ettmayer P, Kolaska H, Ortner H (2014) History of hardmetals. In: Sarin VK (ed) Comprehensive hard materials. Elsevier Ltd. ISBN 978-0-08-096528-4
Broszeit E, Gabriel H (1980) Beschichten nach den CVD-Verfahren. Materialwissenschaft und Werkstofftechnik 11:31–40
Matthews A (1985) Titanium nitride PVD coating technology. Surf Eng 1:93–104
Knotek O, Loffler F, Kramer G (2001) Applications to cutting tools. In: Bunshah RF (ed) Handbook of hard coatings. Noyes Publications/William Andrew Publishing, New York, pp 370–410. ISBN 0-8155-1438-7
Mahapatra S, Patnaik A (2009) Study on mechanical and erosion wear behavior of hybrid composites using Taguchi experimental design. Mater Des 30:2791–2801
Ghani J, Choudhury I, Hassan H (2004) Application of Taguchi method in the optimization of end milling parameters. J Mater Process Technol 145:84–92
Ucun I, Aslantas K (2009) Investigation of performance of carbide cutting tool in turning Hardened 52100 tool steel. In: IATS. Karabuk, Turkey
Kopac J, Bahor M, Sokovic M (2002) Optimal machining parameters for achieving the desired surface roughness in fine turning of cold preformed steel work pieces. Int J Mach Tools Manuf 42:707–716
Thamizhmanii S, Saparudin S, Hasan S (2007) Analysis of surface roughness by using Taguchi method. Ach Mater Manuf Eng 20:503–505
Singh H, Kumar P (2004) Tool wear optimization in turning operation by Taguchi method. Indian J Eng Mater Sci 11:19–24
Davim JP (2003) Design of optimization of cutting parameters for turning metal matrix composites based on the orthogonal arrays. J Mater Process Technol 132:340–344
Davim JP, Figueira L (2007) Machinability evaluation in hard turning of cold work tool steel (D2) with ceramic tools using statistical techniques. Mater Design 28:1186–91
Han J, Li L, Chan C, Lee W (2017) Investigation on the formation of surface defects of OFHC copper in diamond micro-grooving process. Int J Adv Manuf Technol 93(9–12):4133-4141
Bougharriou A, Bouzid W, Sai K (2014) Analytical modeling of surface profile in turning and burnishing. Int J Adv Manuf Technol 75(1–4):547–558
Li Bin (2014) An experimental investigation of dry cutting performance for machining gray cast iron with carbide coating tool. Int J Adv Manuf Technol 71:1093–1098
Sayeed GM et al (2015) Optimization of feed and radial force in turning process by using Taguchi design approach. Mater Today: Proc 2:3277–3285
Walia RS, Shan HS, Kumar P (2006) Parametric optimization of centrifugal force-assisted abrasive flow machining (CFAAFM) by Taguchi method. Mater Manuf Process 21:375–382
Acknowledgements
This researched was enriched by the contributions of Dr. P. K. Tyagi, Applied Physics Department, DTU, New Delhi, India, Mr. Manjit Singh, Mr. Rajesh Bora, Mr. Rajesh Kumar, Mr. Sunil Kumar, Mechanical Engineering Dept. DTU, Delhi.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Gupta, N., Walia, R.S., Agrawal, A.K. (2020). Robust Taguchi Based Optimization of Surface Finish During Hard Turning EN 31 with Carbon Nanotubes-Based Nano-Coated Tip. In: Kumar, H., Jain, P. (eds) Recent Advances in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-1071-7_24
Download citation
DOI: https://doi.org/10.1007/978-981-15-1071-7_24
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-1070-0
Online ISBN: 978-981-15-1071-7
eBook Packages: EngineeringEngineering (R0)