Abstract
The work intends to develop a robust simulation methodology that is capable of evaluating the stability of a refrigerator body that resists tipping for test specified tipping load and loading conditions. Simulation methodology involves a detailed study of testing conditions and replicating the loading and boundary conditions in the simulation environment. Simulation is performed using the physics of nonlinear static structural analysis with iterative solution algorithms in commercial software package ANSYS. Further, simulation involves the technical complexity of incorporating varied test conditions from safety regulations, handling complex contact algorithms, overcoming nonlinearity, and obtaining model behavior with product falling. The simulation results are validated using experimental studies. It is observed that they are in good agreement within the margin of error range. The work intends to have robust simulation methodology and proven correlation so that simulation can be effectively incorporated in the early design cycle to optimize the design parts so as to satisfy tipping loads before tooling investment. The obtained results proved to be reliable and useful to predict and avoid failure in the final product and thus helped to ensure safety compliant designs.
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Abbreviations
- FEA:
-
Finite element analysis
- CG:
-
Center of gravity
- MSA:
-
Measurement system analysis
- FC:
-
Freezer compartment
- RC:
-
Refrigerator compartment
- x :
-
Displacement
- t :
-
Time
- m :
-
Mass of the objects being modeled
- c :
-
Damping factor
- k :
-
Stiffness coefficient of the system
- F external :
-
External forces being applied on the system
- LC:
-
Load cell
- RP:
-
Reference point
- LCO:
-
Load cell offset
- W case :
-
Weight of the refrigerator case
- H case :
-
Height of the refrigerator case
- RTT:
-
Distance between rear roller to tip load
- RD:
-
Distance between front and rear support rollers
References
Suchy, A.: Product Instability or Tip Over Injuries and Fatalities Associated with Television, Furniture and Appliances: 2016 Report, Division of Hazard Analysis, U.S. Consumer Product Safety Commission (2016)
Lee, H.-H.: Finite Element Simulation with ANSYS Workbench 17. SDC Publications, Kansas (2017)
Ansys Mechanical User’s Guide-Release 18.1, Apr 2017
Kesani, D.: Finite element analysis and optimization of refrigerator structure. Int. J. Eng. Res. Rev. 3(1), 136–144 (2015)
Kumar, G., Maheswari, U., Kulkarni, A., Gopal, S.T.: FEA simulation of refrigerator cabinet deflection. In: ANSYS India User Conference, Nov 2003
Acknowledgements
We would like to express sincere thanks to Dr. Biswadip Shome for his guidance and review of our technical paper.
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Suriyanarayanan, V., Nagarajan, A., Fiori, M., Mahajan, P., Nalwade, A. (2020). Refrigerator Structural Stability Analysis and Correlation. In: Li, C., Chandrasekhar, U., Onwubolu, G. (eds) Advances in Engineering Design and Simulation. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-8468-4_2
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DOI: https://doi.org/10.1007/978-981-13-8468-4_2
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