Abstract
Quality and productivity are two essential facets developed in present competitive global market. In the present study, wire EDM process of AISI P20 tool steel optimized the quality as well as productivity simultaneously. MRR in the terms of productivity, this can be maximized and overcut in terms of quality that can be minimized. This study highlights AISI P20 tool steel of best combination of machining parameter setting with Taguchi design of experimental technique, of WIRE EDM. The selected input parameters are pulse-on time (Ton), wire feed (f) and pulse-off time (Toff). The objective of this paper is to achieve the maximum MRR and the minimum overcut. They used copper wire of 0.25 mm diameter as a tool, and dielectric fluid was used in distilled water,; L9 orthogonal array based on Taguchi design has been used. These two responses (MRR and overcut) have been converted into signal quality characteristics for optimal process environment (optimum input parameters setting). Principal component analysis (PCA) combined with grey relational analysis (GRA) with Taguchi design of experiment techniques has been used to solve the problem.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Sharma SK, Kumar A (2018) Ride comfort of a higher speed rail vehicle using a magnetorheological suspension system. Proc Inst Mech Eng Part K J Multi-body Dyn 232(1):32–48
Sharma SK, Kumar A (2018) Disturbance rejection and force-tracking controller of nonlinear lateral vibrations in passenger rail vehicle using magnetorheological fluid damper. J Intell Mater Syst Struct 29(2):279–297
Durairaja M, Sudharsunb D, Swamynathanb N (2013) Analysis of process parameters in wire EDM with stainless steel using single objective Taguchi method and multi objective grey relational grade. Int Conf Des Manuf 64:868–877
Sreenivasa R, Venkaiah S (2013) Review on wire-cut EDM process. Int J Adv Trends Comput Sci Eng 2(6):12–17
Saravanana M, Vinoth Kumar AM, Kannan VN, Thangaiah SS (2017) Optimization of process parameters during wire electrical discharge machining of Ti Gr 2 for improving corner accuracy. Mater Today Proc 4(2A):2105–2113
Ishfaq K, Mufti NA, Mughal MP, Saleem MQ, Ahmed N (2018) Investigation of wire electric discharge machining of stainless-clad steel for optimization of cutting speed. Int J Adv Manuf Technol 96(1–4):1429–1443
Dewangan S, Gangopadhyay S, Biswas CK (2015) Study of surface integrity and dimensional accuracy in EDM using Fuzzy TOPSIS and sensitivity analysis. J Int Meas Confed 63:364–376
Hewidy MS, El-Taweel TA, El MF (2005) Safty: modelling the machining parameters of wire electrical discharge machining of Inconel 601 using RSM. J Mater Process Technol 169:328–336
Dewangan S, Biswas CK (2013) Optimisation of machining parameters using grey relation analysis for EDM with impulse flushing. Int J Mechatron Manuf Syst 6(2):144–158
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Dewangan, S.K., Kumar, P., Jha, S.K. (2019). Optimization of Quality and Productivity of Wire EDM by Using L9 Orthogonal Array. In: Shanker, K., Shankar, R., Sindhwani, R. (eds) Advances in Industrial and Production Engineering . Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-6412-9_9
Download citation
DOI: https://doi.org/10.1007/978-981-13-6412-9_9
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-6411-2
Online ISBN: 978-981-13-6412-9
eBook Packages: EngineeringEngineering (R0)