Skip to main content

Experimental Study on Tool Wear and Optimization of Process Parameters Using ANN-GA in Turning of Super-Duplex Stainless Steel Under Dry and Wet Conditions

  • Conference paper
  • First Online:
Advances in Manufacturing Technology

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Super-duplex stainless steels (SDSSs), the second generation duplex stainless steels (DSSs), provide an excellent combination of high mechanical strength, high toughness, and good corrosion resistance. However, due to high levels of various alloying elements, machinability of SDSSs is very poor. In this study, machinability of SDSS SAF 2507 is discussed for turning operation under varying machining conditions. Temperature is measured for a range of cutting speeds under both dry and wet conditions. The techniques of response surface methodology (RSM) and artificial neural network (ANN) are used to obtain and compare predictive models for surface roughness. Optimization of cutting parameters is done using Genetic Algorithm (GA) to obtain maximum surface finish. From the results obtained, feed rate was found to be the most significant factor for surface roughness. Flank wear is studied after a fixed time of turning for various cutting speeds, and it was seen that it increased significantly with increase in cutting speed.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Gamarra JR, Diniz AE (2018) Taper turning of super duplex stainless steel: tool life, tool wear and workpiece surface roughness. J Braz Soc Mech Sci Eng 40:39

    Article  Google Scholar 

  2. Nomani J, Pramanik A, Hilditch T, Littlefair G (2013) Machinability study of first generation duplex (2205), second generation duplex (2507) and austenite stainless steel during drilling process. Wear 304:20–28

    Article  Google Scholar 

  3. Selvaraj DP, Chandramohan P, Mohanraj M (2014) Optimization of surface roughness, cutting force and tool wear of nitrogen alloyed duplex stainless steel in a dry turning process using Taguchi method. Measurement 49:205–215

    Article  Google Scholar 

  4. Nomani J, Pramanik A, Hilditch T, Littlefair G (2015) Chip formation mechanism and machinability of wrought duplex stainless steel alloys. Int J Adv Manuf Technol 80:1127–1135

    Article  Google Scholar 

  5. Krolczyk GM, Nieslony P, Legutko S (2015) Determination of too life and research wear during duplex stainless steel turning. Arch Civil Mech Eng 15:347–354

    Article  Google Scholar 

  6. Krolczyk GM, Nieslony P, Maruda RW, Wojciechowski S (2017) Dry cutting effect in turning of duplex stainless steel as a key factor in clean production. J Clean Prod 142:3343–3354

    Article  Google Scholar 

  7. Sangwan KS, Saxena S, Kant G (2015) Optimization of machining parameters to minimize surface roughness using integrated ANN-GA approach. Procedia CIRP 29:305–310

    Article  Google Scholar 

  8. Beatrice BA, Kirubakaran E, Thangaiah PRJ, Wins KLD (2014) Surface roughness prediction using artificial neural network in hard turning of AISI H13 steel with minimal cutting fluid application. Procedia Eng 97:205–211

    Article  Google Scholar 

  9. Senthilkumar N, Tamizharasan T (2015) Flank wear and surface roughness prediction in hard turning via artificial neural network and multiple regressions. Aust J Mech Eng 13(1):31–45

    Article  Google Scholar 

  10. Kumar R, Sahoo AK, Das RK, Panda A, Mishra PC (2018) Modelling of flank wear, surface roughness and cutting temperature in sustainable hard turning of AISI D2 steel. Procedia Manuf 20:406–413

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to T. Jagadeesha .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Subhash, N., Sambedana, S., Nithin Raj, P., Jagadeesha, T. (2019). Experimental Study on Tool Wear and Optimization of Process Parameters Using ANN-GA in Turning of Super-Duplex Stainless Steel Under Dry and Wet Conditions. In: Hiremath, S., Shanmugam, N., Bapu, B. (eds) Advances in Manufacturing Technology. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-6374-0_47

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-6374-0_47

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-6373-3

  • Online ISBN: 978-981-13-6374-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics