Skip to main content

Sustainable Coating Design and Role of Liquid-Mediated Contact

  • Chapter
  • First Online:
Pollutants from Energy Sources

Part of the book series: Energy, Environment, and Sustainability ((ENENSU))

Abstract

Development of new technological innovations needs more reliable and cost-effective materials for design. However, their overall working performance did not depend on its intrinsic properties. Generally, it depends on various operating and environmental conditions such as load, sliding velocity, time, temperature, and humidity. In the present time, loss of material during sliding contact is a major concern for all industries operating under severe contact condition. Hence, the industrial practice has accelerated the application of tribological study. Coating design in tribology plays an important role to eliminate material degradation and resist contact hysteresis. In the current work, interstitial nitride (tungsten/tungsten nitrideā€”W/W2N) multilayer coatings were prepared by physical vapor deposition process, and their surface tribological behavior is investigated. Influence of liquid-mediated contact and surface adhesion phenomena with intrinsic mechanism between sliding pairs is also discussed. The scope of the work aims small to large scale automotive components for better tribological performance with high productivity.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Basu A, Majumdar JD, Manna I (2012) Structure and properties of CrxN coating. Surf Eng 28(3):199ā€“204

    ArticleĀ  Google ScholarĀ 

  • Bicker M, Sisman I (2010) Controlled synthesis of copper nano/microstructures using ascorbic acid in aqueous CTAB solution. Powder Technol 198:279ā€“284

    ArticleĀ  Google ScholarĀ 

  • Bull SJ, Jones AM (1996) Multilayer coatings for improved performance. Surf Coat Technol 78:173ā€“184

    ArticleĀ  Google ScholarĀ 

  • Davidson JE, Hinchley SL, Harris SG, Parkin A, Parsons S, Tasker PA (2006) Molecular dynamics simulations to aid the rational design of organic friction modifiers. J Mol Graph Modell 25(4):495ā€“506

    ArticleĀ  Google ScholarĀ 

  • Dey SP, Deevi SC (2003) Single layer and multilayer wear resistant coatings of (Ti, Al)N: a review. Mater Sci Eng A 342:58ā€“79

    ArticleĀ  Google ScholarĀ 

  • Donnet C, Erdemir A (2004) Historical developments and new trends in tribological and solid lubricant coatings. Surf Coat Technol 180ā€“181:76ā€“84

    ArticleĀ  Google ScholarĀ 

  • Dzyaloshinskii IE, Lifshitz EM, Pitaevskii LP (1961) General theory of van der waalsā€™ forces. Sov Phys Usp 4(2):153

    ArticleĀ  Google ScholarĀ 

  • Greenwood N, Earnshaw A (1997) Chemistry of the elements, 1st edn. Butterworth-Heinemann, U.K.

    Google ScholarĀ 

  • Hansen N (2004) Hall-Petch relation and boundary strengthening. Scripta Mater 51:801ā€“806

    ArticleĀ  Google ScholarĀ 

  • Harris SG, Doyle ED, Vlasveld AC, Dolder PJ (2001) Dry cutting performance of partially filtered arc deposited titanium aluminium nitride coatings with various metal nitride base coatings. Surf Coat Technol 146ā€“147:305ā€“311

    ArticleĀ  Google ScholarĀ 

  • Helmersson U, Todorova S, Barnett SA, Sundgren JE, Markert LC, Greene JE (1987) Growth of single-crystal TiN/VN strained-layer superlattices with extremely high mechanical hardness. J Appl Phys 6:481ā€“484

    ArticleĀ  Google ScholarĀ 

  • Kathrein M, Michotte C, Penoy M, Polcik P, Mitterer C (2005) Multifunctional multi-component PVD coatings for cutting tools. Surf Coat Technol 200:1867ā€“1871

    ArticleĀ  Google ScholarĀ 

  • Khlifi K, Ben C, Larbi A (2013) Investigation of adhesion of PVD coatings using various approaches. Surf Eng 29(7):555ā€“560

    ArticleĀ  Google ScholarĀ 

  • Kothari DC, Kale AN (2002) Recent trends in surface engineering using cathodic arc technique. Surf Coat Technol 158ā€“159:174ā€“179

    ArticleĀ  Google ScholarĀ 

  • Kulkarni AP, Joshi GG, Sargade G (2013) Performance of PVD AlTiCrN coating during machining of austenitic stainless steel. Surf Eng 29(5):402ā€“407

    ArticleĀ  Google ScholarĀ 

  • McIntyre D, Greene JE, Hakansson G, Sundgren JE, MuĀØnz WD (1990) Oxidation of metastable single-phase polycrystalline Ti0.5Al0.5N films: kinetics and mechanisms. J Appl Phys 67:1542ā€“1543

    Google ScholarĀ 

  • Mellor BG (2006) Surface coatings for protection against wear. CRC Press, Cambridge, England

    Google ScholarĀ 

  • Meneve J, Vercammen K, Dekempeneer E, Smeets J (1997) Thin tribological coatings: magic or design. Surf Coat Technol 94ā€“95:476ā€“482

    ArticleĀ  Google ScholarĀ 

  • Mittal KL (2008) Surfactants in tribology, 1st edn. CRC Press, Boca Raton

    Google ScholarĀ 

  • Niu J, Ji Y, Wu J, Yu Z (2014) Improvement of properties of TiN coating by optimising microstructural design. Surf Eng 30(1):36ā€“40

    ArticleĀ  Google ScholarĀ 

  • Pharr GM, Oliver WC, Brotzen FR (1992) On the generality of the relationship among contact stiffness, contact area, and elastic modulus during indentation. J Mater Res 7:613ā€“617

    ArticleĀ  Google ScholarĀ 

  • Pierson HO (1996) Handbook of refractory carbides and nitrides, 1st edn. Noyes Publications, USA

    Google ScholarĀ 

  • Prabhu TR, Varma VK, Vedantam S (2014) Tribological and mechanical behavior of multilayer Cu/SiC Ć¾ Gr hybrid composites for brake friction material applications. Wear 317:201ā€“212

    ArticleĀ  Google ScholarĀ 

  • Rahman A, Jayaganthan R, Prakash S, Chawla V, Chandra R (2011) Cyclic high temperature oxidation behaviour of sputtered Cr/Al multilayer coatings on superalloy. Surf Eng 27(5):393ā€“401

    ArticleĀ  Google ScholarĀ 

  • Smith IJ, MuĀØnz WD, Donohue LA, Petrov I, Greene JE (1998) Improved Ti1ā€“xAlxN PVD coatings for dry high speed cutting operations. Surf Eng 14(1):37ā€“42

    ArticleĀ  Google ScholarĀ 

  • Sproul WD (1996) Reactive sputter deposition of polycrystalline nitride and oxide superlattice coatings. Surf Coat Technol 86ā€“87:170ā€“176

    ArticleĀ  Google ScholarĀ 

  • Upadhyay RK, Kumaraswamidhas LA (2014a) Surface modification by multilayered W/W2N coating. Surf Eng 30:475ā€“482

    ArticleĀ  Google ScholarĀ 

  • Upadhyay RK, Kumaraswamidhas LA (2014b) Tungsten/tungsten nitride performance at elevated temperature. Mater High Temp 31:102ā€“108

    ArticleĀ  Google ScholarĀ 

  • Upadhyay RK, Kumaraswamidhas LA (2015) Investigation of monolayer-multilayer PVD coating. Surf Eng 31:124ā€“133

    ArticleĀ  Google ScholarĀ 

  • Upadhyay RK, Kumaraswamidhas LA (2016a) Friction and wear response of nitride coating deposited through PVD magnetron sputtering. Tribol Mater Surf Interfaces 10:196ā€“205

    ArticleĀ  Google ScholarĀ 

  • Upadhyay RK, Kumaraswamidhas LA (2016b) Multilayer nitride coating performance optimized by an artificial neural network approach. CiĆŖncia Tecnologia dos Mater 28:47ā€“54

    ArticleĀ  Google ScholarĀ 

  • Voevodin AA, Bultman J, Zabinski JS (1998) Investigation into three-dimensional laser processing of tribological coatings. Surf Coat Technol 107:12ā€“19

    ArticleĀ  Google ScholarĀ 

  • Yashar PC, Sproul WD (1999) Nanometer scale multilayered hard coatings. Vacuum 55:179ā€“190

    ArticleĀ  Google ScholarĀ 

  • Zhang W, Xue Q, Zhang X (1998) The influence of brighteners on the friction and wear of electrodeposited multilayer films. Wear 214:74ā€“78

    ArticleĀ  Google ScholarĀ 

  • Zheng L, Ramalingam S (1996) Multi-layer and composite structures for advanced coating. Surf Coat Technol 81:52ā€“71

    ArticleĀ  Google ScholarĀ 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to R. K. Upadhyay .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

Ā© 2019 Springer Nature Singapore Pte Ltd.

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Upadhyay, R.K., Kumaraswamidhas, L.A. (2019). Sustainable Coating Design and Role of Liquid-Mediated Contact. In: Agarwal, R., Agarwal, A., Gupta, T., Sharma, N. (eds) Pollutants from Energy Sources. Energy, Environment, and Sustainability. Springer, Singapore. https://doi.org/10.1007/978-981-13-3281-4_16

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-3281-4_16

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-3280-7

  • Online ISBN: 978-981-13-3281-4

  • eBook Packages: EnergyEnergy (R0)

Publish with us

Policies and ethics