Abstract
The development of the welding process has provided an alternative improved way of satisfactorily producing aluminium joints, in a faster and reliable manner. The aim of the present work is focused on the comparative study on the mechanical and dry sliding wear (tribological property) behaviour of welding joint fabricated by friction stir welding (FSW), tungsten inert gas (TIG) and metal inert gas (MIG) on 6 mm thick aluminium alloy 7075 T6. The samples were fabricated, and their testing was carried out as per the ASTM standards. The maximum tensile strength (242.3 MPa) and impact strength (12 J) and join efficiency (44%) were obtained for FSW joints, whereas these properties for TIG and MIG welded joints were on the lower side. The elongation at the break was found to be higher for FSW joint as compared to that of TIG and MIG joints. The minimum specific wear rate was obtained for FSW joint as compared to that of TIG and MIG joints. Microstructure results show that the smaller grain sizes were obtained in the weld centre of FSW, whereas grain growth was observed in TIG and MIG welds. FSW joints were better than TIG and MIG joints.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Miles, M.P., Decker, B.J., Nelson, T.W.: Formability and strength of friction-stir-welded aluminum sheets. Metall. Mater. Trans. A 35A, 3461–3468 (2004)
Thomas, W.M., Nicholas, E.D, Needham, J.C., Murch, M.G., Temple-Smith, P., Dawes, C.J.: International Patent Application PCT/GB92/02203 and GB Patent Application 9125978.8, UK Patent Office, London, 6 Dec 1991
Dawes, C., Thomas, W.: Friction stir joining of aluminium alloys. TWl. Bull 6, 124 (1995)
Ellis, M., Stangwood, M.: Properties of friction stir welded 7075 T651 aluminium. TWI. Bull. 6, 138 (1995)
Mishra, R.S., Ma, Z.Y.: Friction stir welding and processing. Mater. Sci. Eng., R 50, 1–78 (2005)
Marzoli, L.M., Strombeck, A.V., Dos Santos, J.F., Gambaro, C., Volpone, L.M.: Friction stir welding of an AA6061/Al2O3/20p reinforced alloy. Compos. Sci. Technol 66(2), 363–371 (2006)
Fernandez, G.J., Murr, L.E.: Characterization of tool wear and weld optimization in the friction-stir welding of cast aluminum 359 + 20% SiC metal-matrix composite. Mater. Charact. 52, 65–75 (2004)
Gibson, B.T., Lammlein, D.H., Prater, T.J., Longhurst, W.R., Cox, C.D., Ballun, M.C., Dharmaraj, K.J., Cook, G.E., Strauss, A.M.: Friction stir welding: process, automation, and control. J. Manuf. Processes 16(1), 56–73 (2014)
Threadgill, P.L.: Terminology in friction stir welding. Sci. Technol. Weld. Joining 12(4), 357–360 (2007)
Colligan, K.: Material flow behavior during friction welding of aluminum. Weld. J 75(7), 229–237 (1999)
Kalaiselvan, K., Dinaharan, I., Murugan, N.: Characterization of friction stir welded boron carbide particulate reinforced AA6061 aluminum alloy stir cast composite. Mater. Des. 55, 176–182 (2014)
Khodir, S.A., Shibayanagi, T.: Friction stir welding of dissimilar AA2024 and AA7075 aluminum alloys. Mater. Sci. Eng., B 148, 82–87 (2008)
Shen, Z., Yang, X., Zhang, Z., Cui, L., Li, T.: Microstructure and failure mechanisms of refill friction stir spot welded 7075-T6 aluminum alloy joints. Mater. Des. 44, 476–486 (2013)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Prasad, L., Mohan, L., Raturi, H.P., Kumar, V. (2019). A Comparative Study on Mechanical and Dry Sliding Wear Behaviour of Al 7075-T6 Welded Joints Fabricated by FSW, TIG and MIG. In: Chandrasekhar, U., Yang, LJ., Gowthaman, S. (eds) Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering (I-DAD 2018). Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-2718-6_48
Download citation
DOI: https://doi.org/10.1007/978-981-13-2718-6_48
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-2717-9
Online ISBN: 978-981-13-2718-6
eBook Packages: EngineeringEngineering (R0)