Skip to main content

Experimental Study on Tool Wear of Step Drill During Drilling Ti/CFRP Stacks

  • Conference paper
  • First Online:
Recent Advances in Intelligent Manufacturing (ICSEE 2018, IMIOT 2018)

Abstract

Ti/CFRP stacks are widely used in the aviation field. However, the life of existing Ti/CFRP drilling tool is extremely low. This paper analyzes the wear process of chisel edge and cutting edge of the carbide step drill to reveal the wear mechanism. Based on the microscopic observations and the variation of cutting edge rounding, it is found that tool wear is affected by the carbon fiber/Ti-adhesion interaction. This interaction makes the rake face more susceptible to occur adhesive wear, and slows down the flank wear. It also reveals the secondary sharpening effect of the rake wear and flank wear on cutting edge. In addition, the relationship between thrust force and tool wear is investigated. Results indicate that the variation of thrust force is related to the flank wear width and the degree of Ti-adhesion attached to chisel edge, but not to the cutting edge rounding.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 39.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 54.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Jia, Z., Fu, R., Niu, B., Qian, B., Bai, Y., Wang, F.: Novel drill structure for damage reduction in drilling CFRP composites. Int. J. Mach. Tools Manuf 110, 55–65 (2016)

    Article  Google Scholar 

  2. Rawat, S., Attia, H.: Wear mechanisms and tool life management of WC-Co drills during dry high speed drilling of woven carbon fibre composites. Wear 267(5-8SI2), 1022–1030 (2009)

    Google Scholar 

  3. Wang, F., Qian, B., Jia, Z., De Cheng, Fu, R.: Effects of cooling position on tool wear reduction of secondary cutting edge corner of one-shot drill bit in drilling CFRP. Int. J. Adv. Manuf. Technol. 94(9), 4277–4287 (2018)

    Article  Google Scholar 

  4. Zhang, P.F., Churi, N.J., Pei, Z.J., Treadwell, C.: Mechanical drilling processes for titanium alloys: a literature review. J. Mach. Sci. Technol. 12(PII 9065730944), 417–444 (2008)

    Google Scholar 

  5. Sharif, S., Rahim, E.A.: Performance of coated- and uncoated-carbide tools when drilling titanium alloy. J. Mater. Process. Technol. 185(1-3SI), 72–76 (2007)

    Google Scholar 

  6. Pecat, O., Brinksmeier, E.: Tool wear analyses in low frequency vibration assisted drilling of CFRP/Ti6Al4 V stack material. In: 6th CIRP International Conference on High Performance Cutting (HPC), pp. 142–147 (2014)

    Google Scholar 

  7. SenthilKumar, M., Prabukarthi, A., Krishnaraj, V.: Study on tool wear and chip formation during drilling carbon fiber reinforced polymer (CFRP)/titanium alloy (Ti6Al4 V) stacks. In: International Conference On Design and Manufacturing (IConDM), pp. 582–592 (2013)

    Google Scholar 

  8. Wang, F., Qian, B., Jia, Z., Fu, R., Cheng, D.: Secondary cutting edge wear of one-shot drill bit in drilling CFRP and its impact on hole quality. J. Compos. Struct. 178, 341–352 (2017)

    Article  Google Scholar 

  9. Wang, X., Kwona, P.Y., Sturtevant, C., Kim, D.D., Lantrip, J.: Tool wear of coated drills in drilling CFRP. J. Manuf. Process. 15(1), 127–135 (2013)

    Article  Google Scholar 

  10. Montoya, M., Calamaz, M., Gehin, D., Girot, F.: Evaluation of the performance of coated and uncoated carbide tools in drilling thick CFRP/aluminum alloy stacks. Int. J. Adv. Manuf. Technol. 68(9–12), 2111–2120 (2013)

    Article  Google Scholar 

  11. Faraz, A., Biermann, D., Weinert, K.: Cutting edge rounding: an innovative tool wear criterion in drilling CFRP composite laminates. Int. J. Mach. Tools Manuf 49(15), 1185–1196 (2009)

    Article  Google Scholar 

  12. Ramulu, M., Branson, T., Kim, D.: A study on the drilling of composite and titanium stacks. J. Compos. Struct. 54(1), 67–77 (2001)

    Article  Google Scholar 

  13. Park, K., Beal, A., Kim, D.D., Kwon, P., Lantrip, J.: A comparative study of carbide tools in drilling of CFRP and CFRP-Ti stacks. J. Manuf. Sci. Eng. Trans. ASME 136(0145011) (2014)

    Google Scholar 

  14. Wang, X., Kwon, P.Y., Sturtevant, C., Kim, D.D., Lantrip, J.: Comparative tool wear study based on drilling experiments on CFRp/Ti stack and its individual layers. Wear 317(1–2), 265–276 (2014)

    Article  Google Scholar 

Download references

Acknowledgments

This work is supported by National Natural Science Foundation of China, No.51575082, National Natural Science Foundation of China-United with Liaoning Province, No. U1508207, National Key Basic Research Program of China (973 Program), No. 2014CB046503, National Innovative Research Group, No. 51621064.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Fuji Wang .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Wang, Q., Wang, F., Zhang, C., Chen, C., Wang, D. (2018). Experimental Study on Tool Wear of Step Drill During Drilling Ti/CFRP Stacks. In: Wang, S., Price, M., Lim, M., Jin, Y., Luo, Y., Chen, R. (eds) Recent Advances in Intelligent Manufacturing . ICSEE IMIOT 2018 2018. Communications in Computer and Information Science, vol 923. Springer, Singapore. https://doi.org/10.1007/978-981-13-2396-6_41

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-2396-6_41

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-2395-9

  • Online ISBN: 978-981-13-2396-6

  • eBook Packages: Computer ScienceComputer Science (R0)

Publish with us

Policies and ethics