Skip to main content

An Experimental Investigation of Al–Zn–Cu Alloy on Hardness, Microstructure and Wear Parameter Optimization Using Design of Experiments

  • Conference paper
  • First Online:
Advances in Materials and Metallurgy

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

  • 1028 Accesses

Abstract

Al–25Zn–3Cu ternary alloy was prepared using stir casting. The hardness and microstructure of as-cast and homogenized specimen were studied. From the microstructure examination results, it is clear that the as-cast dendritic structure was eliminated after homogenization. Adhesive wear test was carried out using pin-on-disc wear tester as per L9 orthogonal array. Load, velocity and sliding distance were the control parameters taken for the experiments. Then, signal-to-noise (S/N) ratio analysis was done by considering “smaller-the-better” as the goal of experiment. Using Analysis of Variance (ANOVA), the critical parameters, which affect the response were obtained and results were comparable with the S/N analysis. Also, confirmation experiments were carried out to validate the developed linear regression equation. Finally, Scanning Electron Microscope (SEM) and Energy Dispersive X-ray (EDX) analysis were used to detect the wear mechanisms in the worn out samples.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Savaskan T, Purcek G, Murphy S (2002) Sliding wear of cast zinc-based alloy bearings under static and dynamic loading conditions. Wear 252:693–703

    Article  Google Scholar 

  2. Murphy S, Savaskan T (1984) Comparative wear behaviour of Zn–Al based alloys in an automotive engine application. Wear 98:151–161

    Article  Google Scholar 

  3. Pearl P, Savaskan T, Laufer E (1987) Wear resistance and microstructure of Zn–Al–Si and Zn–Al–Cu Alloys. Wear 117:79–89

    Article  Google Scholar 

  4. Savaskan T, Murphy S (1987) Mechanical properties Zn–25Al-based alloys. Wear 116:211–224

    Article  Google Scholar 

  5. Zhu YH (2004) General rule of phase decomposition in Zn–Al based alloys (II)—on effects of external stresses on phase transformation. Mater Trans 45:3083–3097

    Article  Google Scholar 

  6. Savaskan T, Alemdag Y (2008) Effects of pressure and sliding speed on the friction and wear properties of Al–40Zn–3Cu–2Si alloy: a comparative study with SAE 65 bronze. Mater. Sci. Eng. A. 496:517–523

    Article  Google Scholar 

  7. Alemdag Y, Savaskan T (2009) Mechanical and tribological properties of Al–40Zn–Cu alloys. Tribol Int 42:176–182

    Article  Google Scholar 

  8. Bican O, Savaskan T, Alemdag Y (2009) Developing aluminium–zinc-based a new alloy for tribological applications. J Mater Sci 44:1969–1976

    Article  Google Scholar 

  9. Ilangovan S, Viswanathan S, Niranthar GK (2014) Study of effect of cooling rate on mechanical and tribological properties of cast Al–6.5 Cu aluminium alloy. Int J Res Technol 3:62–66

    Google Scholar 

  10. Shao-hua W, Ling-gang M, Shou-jie Y (2011) Microstructure of Al–Zn–Mg–Cu–Zr–0.5Er alloy under as-cast and homogenization conditions. Trans Nonferrous Met Soc China 21:1449–1454

    Article  Google Scholar 

  11. Radhika N, Raghu R (2017) Investigation on mechanical properties and analysis of dry sliding wear behavior of Al LM13/AIN metal matrix composite based on Taguchi’s design. J Tribol 139:1–10

    Article  Google Scholar 

  12. Arunagiri KS, Radhika N (2016) Studies on adhesive wear characteristics of heat treated aluminium LM25/AlB2 composites. Tribol Ind 38:277–285

    Google Scholar 

  13. Ilangovan S, Jiten S (2014) Dry sliding wear behaviour of sand cast Cu–11Ni–6Sn alloy. Int J Res Technol 3:28–32

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Ilangovan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Sreejith, J., Ilangovan, S. (2019). An Experimental Investigation of Al–Zn–Cu Alloy on Hardness, Microstructure and Wear Parameter Optimization Using Design of Experiments. In: Lakshminarayanan, A., Idapalapati, S., Vasudevan, M. (eds) Advances in Materials and Metallurgy. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-1780-4_36

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-1780-4_36

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-1779-8

  • Online ISBN: 978-981-13-1780-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics