Abstract
The increased adoption of forging technology for producing a wider range of components has accelerated the need to produce forged products with zero defects. The defects arising during forging process has to be addressed to achieve the industrial quality standards and to meet the customer requirements. The present study has major focus on developing a suitable scientific methodology to eliminate the forging failures. The research includes identifying the various types of defects arising during forging operation, analysing the possible causes of failures and studying the methodology adopted in industries to rectify the defects. Detailed study has been conducted on multiple dimensions like material testing, optimization of design, quality standards analysis. Further, spectrometry and scanning electron microscope test is used to study the nature of failure and to analyse the microstructural defects. Results show that with the adoption of suggested methodologies, the forging defects have been eliminated.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Statharas, D., Sideris, J., Medrea, C., Chicinas, I.: Microscopic examination of the fracture surfaces of a cold working die due to premature failure. Eng. Fail. Anal. 18, 759–765 (2011)
Tekkaya, A.E., Khalifa, N.B., Hering, O., Meya, R., Myslicki, S., Walther, F.: Forming-induced damage and its effects on product properties. CIRP Ann. Manuf. Technol. (2017). https://doi.org/10.1016/j.cirp.2017.04.113
Hawryluk, M., Jakubik, J.: Analysis of forging defects for selected industrial die forging processes. Eng. Fail. Anal. (2015). https://doi.org/10.1016/j.engfailanal.2015.11.008
Kim, D.K., Kang, S.Y., Lee, S., Lee, K.J.: Analysis and prevention of cracking phenomenon occurring during cold forging of two AISI 1010 steel pulleys. Metall. Mater. Trans. A. 30a (1999)
Chen, C., Wang, Y., Ou, H., He, Y., Tang, X.: A review on remanufacture of dies and moulds. J. Clean. Prod. 64, 13–23 (2014). https://doi.org/10.1016/j.jclepro.2013.09.014
Arentoft, M., Wanheim, T.: The basis for a design support system to prevent defects in forging. J. Mater. Process. Technol. 69, 227–232 (1997)
Gariety, M., Ngaile, G., Altan, T.: Evaluation of new cold forging lubricants without zinc phosphate precoat. Int. J. Mach. Tools Manuf 47, 673–681 (2007)
Acknowledgements
The authors are thankful to Mr. K. Kannathasan, Forging Department, MK Auto components India Ltd., Chennai, for his support during the project. We are grateful to the faculty members of Mechanical Engineering Department of Chennai Institute of Technology for their support and guidance during the research work.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Vijaya Kumar, M.D., Vignesh Kumar, U. (2019). Defect Rectification in Forging Operation and Optimizing the Process Parameters. In: Vijay Sekar, K., Gupta, M., Arockiarajan, A. (eds) Advances in Manufacturing Processes. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-1724-8_49
Download citation
DOI: https://doi.org/10.1007/978-981-13-1724-8_49
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-1723-1
Online ISBN: 978-981-13-1724-8
eBook Packages: EngineeringEngineering (R0)