Abstract
Laser bending is a process of deforming metal worksheets using thermal stressed generated due to controlled laser heating of work material. It can produce precise bend angle in the worksheet. This chapter presents 3D nonlinear transient thermomechanical numerical modeling and simulation of forced air cooling of laser bending process. Simulations have been carried out by using finite element method (FEM). Parametric study on the variation of important process parameters, viz., laser power, scan speed, number of scans on the stress–strain distribution, temperature distribution, bend angle and edge effect is studied. The results of forced cooling are compared with those of natural cooling. The results showed a significant improvement in the performance of multi-scan laser bending process with the application of forced cooling.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Avedesian, M.M., Baker, H.: Magnesium and Magnesium Alloys. ASM International (2009)
Birnbaum, A.J., Cheng, P., Yao, Y.L.: Effects of clamping on the laser forming process. J. Manuf. Sci. Eng. 129, 1035–1044 (2007)
Chen, D., Wu, S., Li, M.: Studies on laser forming of Ti–6Al–4 V alloy sheet. J. Mater. Process. Technol. 152, 62–65 (2004)
Cheng, J., Yao, Y.: Cooling effects in multiscan laser forming. J. Manuf. Process. 3, 60–72 (2001)
Dixit, U.S., Joshi, S.N., Kant, R.: Laser forming systems: a review. Int. J. Mechatron. Manuf. Syst. 8(3/4), 160–205 (2015)
Edwardson, S., Abed, E., Bartkowiak, K., Dearden, G., Watkins, K.: Geometrical influences on multi-pass laser forming. J. Phys. D Appl. Phys. 39, 382–389 (2006)
Fetene, B.N., Kumar, V., Dixit, U.S., Echempati, R.: Numerical and experimental study on multi-pass laser bending of AH36 steel strips. Opt. Laser Technol. 99, 291–300 (2018)
Hu, Z., Labudovic, M., Wang, H., Kovacevic, R.: Computer simulation and experimental investigation of sheet metal bending using laser beam scanning. Int. J. Mach. Tools Manuf. 41, 589–607 (2001)
Jamil, M., Sheikh, M., Li, L.: A study of the effect of laser beam geometries on laser bending of sheet metal by buckling mechanism. Opt. Laser Technol. 43, 183–193 (2011)
Kant, R., Joshi, S.N.: Finite element simulation of laser assisted bending with moving mechanical load. Int. J. Mechatron. Manuf. Syst. 6, 351–366 (2013)
Kant, R., Joshi, S.N.: Numerical modeling and experimental validation of curvilinear laser bending of magnesium alloy sheets. Proc. Inst. Mech. Eng. Part B: J. Eng. Manufact. 228, 1036–1047 (2014)
Kant, R., Joshi, S.N.: Thermo-mechanical studies on bending mechanism, bend angle and edge effect during multi-scan laser bending of magnesium M1A alloy sheets. J. Manuf. Process. 23, 135–148 (2016)
Lambiase, F., Ilio, A.D., Paoletti, A.: An experimental investigation on passive water cooling in laser forming process. Int. J. Adv. Manuf. Technol. 64, 829–840 (2013)
McGrath, P., Hughes, C.: Experimental fatigue performance of laser-formed components. Opt. Lasers Eng. 45, 423–430 (2007)
Shen, H., Shi, Y., Yao, Z.: Laser forming of plates using two sequent scans of different intervals. Proc. Inst. Mech. Eng., Part C: J. Mech. Eng. Sci. 220, 507–511 (2006a)
Shen, H., Shi, Y., Yao, Z.: Numerical simulation of the laser forming of plates using two simultaneous scans. Comput. Mater. Sci. 37, 239–245 (2006b)
Shen, H., Zhou, J., Yao, Z.Q.: Study on overlapping of two sequential scans in laser forming. Proc. Inst. Mech. Eng., Part C: J. Mech. Eng. Sci. 221, 993–997 (2007)
Shen, H., Yao, Z.: Study on mechanical properties after laser forming. Opt. Lasers Eng. 47, 111–117 (2009)
Shi, Y., Lu, X., Liu, Y., Yi, P.: Forming accuracy analysis of plate in multi-scanning laser bending process. Proc. Inst. Mech. Eng., Part E: J. Process Mech. Eng. 227, 225–228 (2013)
Singh, K.: Effect of lime coating on laser bending process. M.Tech. Thesis, IIT Guwahati (2013)
Wu, D., Zhang, Q., Ma, G., Guo, Y., Guo, D.: Laser bending of brittle materials. Opt. Lasers Eng. 48, 405–410 (2010)
Yanjin, G., Sheng, S., Guoqun, Z., Yiguo, L.: Influence of material properties on the laser-forming process of sheet metals. J. Mater. Process. Technol. 167, 124–131 (2005)
Yao, Z., Shen, H., Shi, Y., Hu, J.: Numerical study on laser forming of metal plates with pre-loads. Comput. Mater. Sci. 40, 27–32 (2007)
Zahrani, E.G., Marasi, A.: Experimental investigation of edge effect and longitudinal distortion in laser bending process. Opt. Laser Technol. 45, 301–307 (2013)
Zhang, P., Guo, B., Shan, D., Ji, Z.: FE simulation of laser curve bending of sheet metals. J. Mater. Process. Technol. 184, 157–162 (2007)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Kant, R., Joshi, S.N. (2019). A Numerical Investigation into the Effect of Forced Convection Cooling on the Performance of Multi-scan Laser Bending Process. In: Dixit, U., Joshi, S., Davim, J. (eds) Application of Lasers in Manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-0556-6_2
Download citation
DOI: https://doi.org/10.1007/978-981-13-0556-6_2
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-13-0555-9
Online ISBN: 978-981-13-0556-6
eBook Packages: EngineeringEngineering (R0)