Skip to main content

Effect of Yield Function on the Stamping Springback of Aluminum Alloy

  • Conference paper
  • First Online:
High Performance Structural Materials (CMC 2017)

Included in the following conference series:

  • 3170 Accesses

Abstract

The springback of aluminum alloy sheet after stamping is much larger than that of the steel sheet of the same strength. This is one of the reasons for the aluminum alloy sheets not yet being widely used in stamping automobile parts. The quality of springback prediction for a sheet metal forming process depends on a precise material model. In this paper, an A-pillar was selected as an example to investigate the effect of yield function (Hill’48, Barlat89 and Barlat2000) on the predicted springback of automotive parts pressed from the 5754 aluminum alloy sheet. A finite element model was established using commercial stamping software PAMSTAMP2G. The parameters of the material models were derived from the uniaxial and biaxial tensile tests. The stamping experiments of A-pillar were carried out to obtain the springback values of actual parts. The springback values of the stamped parts were measured by the 3D scanning technology. The comparison between the predicted values and experimental ones shows that the predicted springback using the Barlat2000 yield function is the best.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Han, C., H. Feng and S.J. Yuan, Springback and compensation of bending for hydroforming of advanced high-strength steel welded tubes. The International Journal of Advanced Manufacturing Technology. 89 (2017) 3619–3629.

    Google Scholar 

  2. Wang, A., et al., Springback analysis of AA5754 after hot stamping: experiments and FE modelling. The International Journal of Advanced Manufacturing Technology 89 (2017) 1339–1352.

    Google Scholar 

  3. Volkan Esat, H.D.M.I., Finite element analysis of springback in bending of aluminium sheets. Materials & Design, 23 (2002) 223–229.

    Google Scholar 

  4. Wang, Z., et al., Springback prediction and compensation for the third generation of UHSS stamping based on a new kinematic hardening model and inertia relief approach. The International Journal of Advanced Manufacturing Technology, 90 (2017) 875–885.

    Google Scholar 

  5. LEE, M., et al., Constitutive modeling for anisotropic/asymmetric hardening behavior of magnesium alloy sheets: Application to sheet springback. International Journal of Plasticity, 25 (2009) 70–104.

    Google Scholar 

  6. Laurent, H., et al., Influence of constitutive model in springback prediction using the split-ring test. International Journal of Mechanical Sciences, 51 (2009) 233–245.

    Google Scholar 

  7. Ozsoy, M., et al., Springback Predictions of a Dual-phase Steel Considering Elasticity Evolution in Stamping Process. Arabian Journal for Science and Engineering, 39 (2014) 3199–3207.

    Google Scholar 

  8. Chang, C.Y., M.H. Ho and P.C. Shen, Yoshida-Uemori material models in cyclic tension-compression tests and shear tests. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 228 (2014) 245–254.

    Google Scholar 

  9. Jinsan Wang, Y.K.A.C., Phase Diagram and Phase Equilibrium Studies on Ultra High Temperature Alloys of Nb-Si-Ti. Materials Science Forum, 849 (2016) 618–625.

    Google Scholar 

  10. Yoshida, F., T. Uemori and K. Fujiwara, Elastic–plastic behavior of steel sheets under in-plane cyclic tension–compression at large strain. 18 (2002) 633–659.

    Google Scholar 

  11. Chung, K., et al., Spring-back evaluation of automotive sheets based on isotropic-kinematic hardening laws and non-quadratic anisotropic yield functions. International Journal of Plasticity, 21 (2005) 861–882.

    Google Scholar 

  12. Metallic materials - Sheet and strip - Biaxial tensile testing method using a cruciform test piece, in ISO16842:2014 (E). 2014. 32.

    Google Scholar 

  13. KUWABARA, T., Advances in experiments on metal sheets and tubes in support of constitutive modeling and forming simulations. International Journal of Plasticity, 23 (2007) 385–419.

    Google Scholar 

  14. A, H.R., Theory of the Yielding and Plastic Flow of Anisotropic Metals. Proceedings of the Royal Society A, 193 (1948) 281–297.

    Google Scholar 

  15. F. Barlat, J.L., Plastic behavior and stretchability of sheet metals. Part I: A yield function for orthotropic sheets under plane stress conditions. International Journal of Plasticity, 5 (1989) 51–66.

    Google Scholar 

  16. Barlat, F., et al., Plane stress yield function for aluminum alloy sheets—part 1: theory. 19 (2003) 1297–1319.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mingdong Huang .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Huang, M., Fu, L., Lee, L., Liu, C. (2018). Effect of Yield Function on the Stamping Springback of Aluminum Alloy. In: Han, Y. (eds) High Performance Structural Materials. CMC 2017. Springer, Singapore. https://doi.org/10.1007/978-981-13-0104-9_22

Download citation

Publish with us

Policies and ethics