Abstract
Manufacturing technology has been continuously improving with effective research to reduce the cycle time of production of an object. Vacuum forming is one such process of manufacturing simple parts from thin sheet of material usually made of plastic. This work emphasizes the adoption of rapid tooling concept to vacuum forming process with an objective of reducing the cycle time of production. The cooling phase of the entire cycle time is identified as a means of improvement through its reduction. It contributes to the reduction of manufacturing lead time and time to market the product. The comparative study is conducted by inserting tube inserts of two different materials both of traditional type and rapid tooling type in order to cool the mould. The results conjecture the improvement of cooling time in tools with rapid tooling concept in comparison with those of traditional system of cooling.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Peng, X., J. Zhou, Y. Qin. 2005. Improvement of the temperature distribution in continuous casting moulds through the rearrangement of the cooling water slots. Journal of Materials Processing Technology 167: 508–514.
Hassan, H., N. Regnier, C. Pujos, E. Arquis, and G. Defaye. 2010. Modeling the effect of cooling system on the shrinkage and temperature of the polymer by injection molding. Applied Thermal Engineering 30: 1547–1557.
Hu, P., B. He, and L. Ying. 2016. Numerical investigation on cooling performance of hot stamping tool with various channel designs. Applied Thermal Engineering 96: 338–351.
Wang, S., A. Makinouchi, T. Tosa, K. Kidokoro, M. Okamoto, T. Kotaka, and T. Nakagawa. 1999. Numerical simulation of acrylonitrile-butadiene-styrene material’s vacuum forming process. Journal of Materials Processing Technology 91: 219–225.
Dimitrov, D., A. Moammer, T. Harms. 2010. Cooling channel configuration in injection moulds. In Innovative developments in design and manufacturing, ed. Bartolo et al., 355–360. London: Taylor & Francis Group.
Garcia, M.A., C. Garcia-Pando, C. Marto. 2012. Conformal cooling in moulds with special geometry. In Innovative developments in virtual and physical prototyping, ed. by Bartolo et al., 409–412. London: Taylor & Francis Group.
Wu, T., S.A. Jahan, P. Kumar, A. Tovar, H. El-Mounayri, Y. Zhang, J. Zhang, D. Acheson, K. Brand, and R. Nalim. 2015. A framework for optimizing the design of injection molds with conformal cooling for additive manufacturing. Procedia Manufacturing 1: 404–415.
Saifullah, A.B.M., S.H. Masood, and I. Sbarski. 2012. Thermal–structural analysis of bi-metallic conformal cooling for injection moulds. International Journal of Advanced Manufacturing Technology 62: 123–133.
Lin, Z., M. Chou. 2002. Design of the cooling channels in nonrectangular plastic flat injection mold. Journal of Manufacturing Systems, 21/3, 167–186.
Mat Web. The online material information resource homepage. http://www.matweb.com.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Hussain, B.I., Safiulla, M., Khaleelu Rehman, B. (2018). Application of Rapid Tooling for Vacuum Forming to Reduce Cycle Time. In: Siddiqui, N., Tauseef, S., Abbasi, S., Rangwala, A. (eds) Advances in Fire and Process Safety. Springer Transactions in Civil and Environmental Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-10-7281-9_20
Download citation
DOI: https://doi.org/10.1007/978-981-10-7281-9_20
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-10-7280-2
Online ISBN: 978-981-10-7281-9
eBook Packages: EngineeringEngineering (R0)