Skip to main content

Predictive Maintenance for Synchronizing Maintenance Planning with Production

  • Conference paper
  • First Online:
Advanced Manufacturing and Automation VII (IWAMA 2017)

Part of the book series: Lecture Notes in Electrical Engineering ((LNEE,volume 451))

Included in the following conference series:

Abstract

With the immense pressure to sustain competitive in European manufacturing, the strategy of digitalizing in this industry sector is indeed necessary. With the onset of new ICT technology and big data capabilities, the physical asset and data computation is integrated in manufacturing through Cyber Physical Systems (CPS). This strategy also denoted as Industry 4.0 will also improve the maintenance function significantly in manufacturing. In particular, maintenance planning will be more synchronized in production scheduling. The aim of this article is to develop an integrated planning (IPL) approach that synchronizes production and maintenance planning with predictive maintenance capability. The result in this article is based on a case study and simulation of manufacturing equipment. In particular, application of key performance indicators (KPIs) is shown to be essential when running the synchronizing mechanism in IPL. The scientific application of the case study is alignment of the IPL theory and new approach in maintenance planning. Furthermore, the application to practice is improved maintenance planning in IPL that increases a reliable plant capacity. It is concluded that the IPL approach should be considered to be a generic platform for manufacturing industry that should be demonstrated further in other manufacturing branches in Europe.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 379.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. CEN (2010) EN 13306: Maintenance—maintenance terminology

    Google Scholar 

  2. Denkana B, Bluemel P, Kroening S, Roebbing J (2011) Condition based maintenance planning of highly productive machine tools. Production Engineering, Bd. 6, Nr. 3. pp 277–285

    Google Scholar 

  3. Dhillon B (2006) Maintainability, maintenance, and reliability for engineers. Taylor and Francis

    Google Scholar 

  4. DIN (2016) German standardization roadmap—industry 4.0. Version 2. Berlin

    Google Scholar 

  5. European Commission (2016) TOPIC: novel design and predictive maintenance technologies for increased operating life of production systems http://ec.europa.eu/research/participants/portal/desktop/en/opportunities/h2020/topics/fof-09-2017.html. Accessed 8 Dec 2016

  6. ISO 3408-5: (2006) Ball screws—Part 5: static and dynamic axial load ratings and operational life

    Google Scholar 

  7. Huf A (2012) Kumulative Lastermittlung aus Antriebsdaten zur Zustandsbewertung von Werkzeugmaschinenkomponenten. Jost Jetter Verlag, Heimsheim

    Google Scholar 

  8. Kagermann H, Wahlster W, Helbig J (2013) Recommendations for implementing the strategic initiative INDUSTRIE 4.0

    Google Scholar 

  9. Lasi H, Fettke P, Kemper HG, Feld T, Hoffmann M (2014) Industry 4.0. Business and information. Syst Eng 6(4):239–242. https://doi.org/10.1007/s12599-014-0334-4

    Google Scholar 

  10. Lee J, Bagheri B, Kao HA (2015) A cyber-physical systems architecture for industry 4.0-based manufacturing systems. Manufact Lett 3:18–23. https://doi.org/10.1016/j.mfglet.2014.12.001

    Article  Google Scholar 

  11. Lorenz M, Rüßmann M, Strack R, Lueth KL, Bolle B (2015) Man and machine in industry 4.0—how will technology transform the industrial workforce through 2025? The Boston Consulting Group

    Google Scholar 

  12. McKinsey&Company (2015) Industry 4.0—how to navigate digitization of the manufacturing sector

    Google Scholar 

  13. Ministry of Trade Industry and Fisheries (2017) The industry—greener, smarter and more innovative (in Norwegian: St.meld. nr 27 (2016–2017)—Industrien—grønnere, smartere og mer nyskapende). https://www.regjeringen.no/no/dokumenter/meld.-st.-27-20162017/id2546209/. Accessed 2 May 2017

  14. Rosendahl T, Hepsø V (2013) Integrated operations in the oil and gas industry. Business Science Reference, Hershey, Pa

    Book  Google Scholar 

  15. Rødseth H (2014) Maintenance optimisation for integrated planning. In: Safety, reliability and risk analysis: beyond the horizon: proceedings of the European safety and reliability conference, ESREL 2013, Amsterdam, the Netherlands, 29 Sept–2 Oct 2013. CRC Press, pp 651–657

    Google Scholar 

  16. Rødseth H, Schjølberg P (2016) Data-driven predictive maintenance for green manufacturing. In: Advanced manufacturing and automation VI, vol 24. Advances in economics, business and management research. Atlantis Press, pp 36–41

    Google Scholar 

  17. Rødseth H, Schjølberg P, Larsen LT (2016) Industrie 4.0—a new trend in predictive maintenance and maintenance management. In: EuroMaintenance 2016—conference proceedings. Artion Conferences & Events, pp 267–273

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Harald Rødseth .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2018 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Rødseth, H., Schjølberg, P., Wabner, M., Frieß, U. (2018). Predictive Maintenance for Synchronizing Maintenance Planning with Production. In: Wang, K., Wang, Y., Strandhagen, J., Yu, T. (eds) Advanced Manufacturing and Automation VII. IWAMA 2017. Lecture Notes in Electrical Engineering, vol 451. Springer, Singapore. https://doi.org/10.1007/978-981-10-5768-7_47

Download citation

  • DOI: https://doi.org/10.1007/978-981-10-5768-7_47

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-10-5767-0

  • Online ISBN: 978-981-10-5768-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics