Abstract
The Indian scenario of airworthiness certification and philosophy of certification of metallic and non-metallic materials and approach, the classification of materials based on their criticality of application and agencies involved in certification activity, and their roles and responsibilities are briefly described in this chapter. Appropriate examples and case studies for each class of materials are also discussed.
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Abbreviations
- ADA:
-
Aeronautical Development Agency, Bengaluru
- AMS:
-
Aerospace material specification
- APL:
-
Antenna platform (casting)
- ASL:
-
Advanced Systems Laboratory, Hyderabad
- ASTRA:
-
Name of the beyond-visual-range air-to-air missile (BVRAAM)
- BALCO:
-
Bharat Aluminium Company, Korba
- BF:
-
Bharat Forge, Pune
- BVRAAM:
-
Beyond-visual-range air-to-air missile
- CABS:
-
Centre for Airborne Systems, Bengaluru
- CEMILAC:
-
Centre for Military Airworthiness and Certification, Bengaluru
- CTE:
-
Coefficient of thermal expansion
- DGAQA:
-
Directorate General of Aeronautical Quality Assurance
- DMRL:
-
Defence Metallurgical Research Laboratory, Hyderabad
- DRDL:
-
Defence Research and Development Laboratory, Hyderabad
- DRDO:
-
Defence Research and Development Organisation, New Delhi
- DS:
-
Directional solidification; also, directionally solidified
- DSPL:
-
Deccan Smiths Private Limited, Hyderabad
- DT:
-
Destructive testing
- DTS:
-
Development test schedule
- ECIL:
-
Electronics Corporation of India Limited, Hyderabad
- FI/FISCL:
-
Firth India Steel Company Limited, Nagpur
- GIL:
-
Graphite India Limited, Bengaluru
- GOST:
-
Russian Acronym for GOSUDARSTVENNYY STANDART (State Standard)
- HAL:
-
Hindustan Aeronautics Limited
- HAL (F&F):
-
Hindustan Aeronautics Limited, Foundry and Forge Division, Bengaluru
- HAWK:
-
Name of an advanced jet trainer
- HCF:
-
High-cycle fatigue
- HPTB:
-
High-pressure turbine blade
- HPTV:
-
High-pressure turbine vane
- HT:
-
Heat treatment
- HTCC:
-
High Temperature Composites Centre of ASL
- IAF:
-
Indian Air Force
- ID:
-
Inner diameter
- INDALCO:
-
Indian Aluminium Company, Alwaye
- IPCL:
-
Investment and Precision Castings Limited, Bhavnagar
- KMML:
-
Kerala Minerals and Metals Limited, Kollam
- L:
-
Length; also, longitudinal
- LCA:
-
Light combat aircraft (Also named TEJAS)
- LCF:
-
Low-cycle fatigue
- LPTB:
-
Low-pressure turbine blade
- LRU:
-
Line replaceable unit
- LTCC:
-
Local type certification committee
- MIDHANI:
-
M/s Mishra Dhatu Nigam Limited, Hyderabad
- MMBL:
-
Manjeera Machine Builders Private Limited, Hyderabad
- MMR:
-
Multi-mode radar
- MU:
-
Mahindra Ugine Steel Company Limited, Colaba
- NDT:
-
Non-destructive testing
- NFC:
-
Nuclear Fuel Complex, Hyderabad
- OCT:
-
A Russian avionic specification
- OD:
-
Outer diameter
- OFA:
-
Ordinance Factory, Ambajheri
- PC:
-
Provisional clearance
- QA:
-
Quality audit; also, Quality assurance
- QC:
-
Quality control
- R&D:
-
Research and development
- RCMA:
-
Regional Centre for Military Airworthiness
- RD:
-
Regional Director
- RDAQA (GM&W):
-
Regional Director, Aeronautical Quality Assurance (Guided Missiles and Weapons)
- RPS:
-
Revised process sheet
- RS:
-
Release Specification
- RT:
-
Room temperature
- RTO:
-
Resident Technical Office
- SIFL:
-
Steel and Industrial Forgings Limited, Thrissur
- SMPL:
-
Senor Metals Private Limited, Jamnagar
- SOFT:
-
Safety of flight test
- TA:
-
Type approval
- TC:
-
Type certification
- TET:
-
Turbine entry temperature
- TR:
-
Type record
- TTS:
-
Type test schedule
- TY/TU:
-
Russian abbreviation for technical conditions
- UT:
-
Ultrasonic testing
- UTS:
-
Ultimate tensile strength
- VIM:
-
Vacuum induction melting
- YS:
-
Yield strength
- ZTQE:
-
Zero time quantitative evaluation
References
Gupta B, Gopala Krishna V, Kumar Ashok, Yadav JS, Saha B (1996) Certification of aerospace materials: a global concept. Aerospace materials—with general metallurgy for engineers, vol 1. S. Chand & Company Ltd., New Delhi, India, pp 1–35
Bradley EF (1979) “Introduction”, source book on materials for elevated temperature applications. ASM, Metals Park, Ohio, USA
Baillie ILG, Soper WPC (1978) Design philosophy for airframes. Proceedings of conference on ‘forgings & properties of aerospace materials. The Metals Society, London, UK, pp 08–23
Gupta B, Yadav JS, Krishna Rao MS (1991) IE(I) Journal 72:07–13
Megson THC (1972) Aircraft structures for engineering students. Edward Arnold Ltd., London, UK, pp 410–415
Aerospace structural metals handbook (1981) Mechanical properties data centre. Battelle Columbus Laboratory, Ohio, USA, 3:26
Alexander JD (1979) Design philosophy for engine forgings”, In: Source Book on Materials for Elevated Temperature Applications, ASM, Metals Park, Ohio, USA, pp 1–7
Gupta B, Gopala Krishna V, Saha B, Yadav JS (1989). HTS Digest, vol. 35
Tamilmani K (2012) Indian military airworthiness approval process by CEMILAC. Aeromag Asia, VI, pp 24–26
Saha B, Wanhill RJH, Eswara Prasad N, Gouda G, Tamilmani K (2013) Airworthiness certification of metallic materials. In: Eswara Prasad N, Gokhale AA, Wanhill RJH (eds) Aluminium-lithium alloys: processing, properties and applications. Butterworth-Heinemann an Imprint of Elsevier, Oxford, UK and Waltham, USA, pp 537–554
Procedure for Design, Development and Production of Military Aircraft and Airborne Stores (DDPMAS)—2002, Ministry of Defence, DRDO, India.
European Aviation Safety Agency (EASA) Regulations and Certifications (Undated).
Defence Standard 00-970, Design and Airworthiness Requirements for Service Aircraft, Ministry of Defence, UK (Undated).
Federal Aviation Administration (FAA) Federal Aviation Regulations, FAR (Undated).
International Civil Aviation Organization (ICAO) Standards, Recommended Practices and Procedures, Safety Management Manual (SMM), DOC 9859-AN-460, 2007.
Joint Aviation Authorities: Joint Aviation Requirements, JAR (Undated).
Military Specification Airplane Damage Tolerance Requirements, MIL-A-83444 (USAF), 1974.
Military Handbook MIL-HDBK-5H: Metallic Materials and Elements for Aerospace Vehicle Structures, US Department of Defence, Cancelled May 2004.
MMPDS-01, Metallic Materials Properties Development and Standardization (MMPDS), DOT-FAA-AR-MMPDS-01, US Department of Transport, January 2003.
Av.P.970: Design Requirements for Military Aircraft.
Av.P 32: Design Requirements for Guided Weapons.
Indian Standards, India.
Aerospace Material Specifications (AMS), USA.
American Society for Testing Materials (ASTM), USA.
British Standards (BS), UK.
Turbomeca and LA Specifications, France.
DIN Standards, Germany.
GOST, TY and TU Standards, Russia.
Bibliography
The following documents and publications have aided in drafting the Indian material certification specifications, methodologies and approvals, and hence serve as general references and guideline volumes:
Acknowledgments
The authors would like to thank the support from CEMILAC, Bangalore, especially from Shri G Gouda, GD (propulsion) and Dr. VK Varma, GD (TCS). They also would like to thank their colleagues and associates from DMRL, ASL, MIDHANI and BDL. Funding from DRDO is gratefully acknowledged.
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Rao, M.S.K. et al. (2017). Airworthiness Certification of Metallic and Non-metallic Materials: The Indian Approach and Methodologies. In: Prasad, N., Wanhill, R. (eds) Aerospace Materials and Material Technologies . Indian Institute of Metals Series. Springer, Singapore. https://doi.org/10.1007/978-981-10-2143-5_24
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DOI: https://doi.org/10.1007/978-981-10-2143-5_24
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