Abstract
Mechanical failures in most cases originate from the exterior layers of the components. It is considerably effective to apply methods and treatments capable to improve the mechanical properties on component’s surface. Surface nanocrystallization produced by severe plastic deformation (SPD) processes such as severe shot peening (SSP) is increasingly considered in the recent years. However, artificial intelligence systems such as artificial neural network (ANN) as an efficient approach instead of costly and time consuming experiments is widely employed to predict and optimize the science and engineering problems in the last decade. In the present study the application of ANN in predicting of SSP effective parameters has been investigated and evaluated. The Back propagation (BP) error algorithm is used to network’s training. In order to train the ANN, experimental tests on AISI 1017 mild steel specimens were conducted and the data was gathered. Testing of the ANN is carried out using experimental data not used during training. Almen intensity, residual stress, crystallite size, full width at half maximum (FWHM) and hardness were modeled. Different networks with different inputs are developed for modeling of each mentioned parameters. The Almen intensity, hardness, crystallite size, FWHM and residual stress have least mean error respectively for the accomplished modeling. The comparison of obtained results of ANN’s response and experimental values indicates that the networks are tuned well and the ANN can be used to predict the SSP effective parameters and it can be an alternative way for calculating of parameters of this process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Valiev, R., Korznikov, A., Mulyukov, R.: Structure and properties of ultrafine-grained materials produced by severe plastic deformation. Mat. Sci. Eng. A-Struct. 168, 141–148 (1993)
Morris, D.G.: Mechanical Behaviour of Nanostructured Materials. Trans Tech Publication, Switzerland (1998)
Nagahora, J., Kita, K., Ohtera, K.: New type aluminum alloys with higher strength. Mater. Sci. Forum 304–30, 825–830 (1999)
Kulik, T.: Nanocrystallization of metallic glasses. J. Non-Cryst. Solids 287, 145–161 (2001)
Valiev, R.: Nanostructuring of metals by severe plastic deformation for advanced properties. Nat. Mat. 3, 511–516 (2004)
Almen, J.O., Black, P.H.: Residual Stresses and Fatigue in Metals. McGraw- Hill Book Company, New York (1963)
Marsh, K.J.: Shot Peening: Techniques and Applications. Engineering Materials Advisory Service, United Kingdom (1993)
Schulze, V.: Modern Mechanical Surface Treatment: States, Stability, Effects. Wiley, New York (2006)
Baker, S.: Shot Peening—A Dynamic Application and its Future. MFN Publishing House, Wetzikon (2012)
Gao, Y.-K., Yao, M., Shao, P.G., Zhao, Y.-H.: Another mechanism for fatigue strength improvement of metallic parts by shot peening. J. Mater. Eng. Perform. 12, 507–511 (2003)
Gao, Y., Wu, X.: Experimental investigation and fatigue life prediction for 7475-T7351 aluminum alloy with and without shot peening-induced residual stresses. Acta Mater. 59, 3737–3747 (2011)
Bagherifard, S., Guagliano, M.: Review of shot peening processes to obtain nanocrystalline surfaces in metal alloys. Surface Eng. 25, 3–14 (2009)
Bagherifard, S., Guagliano, M.: Fatigue behavior of a low-alloy steel with nanostructured surface obtained by severe shot peening. Eng. Fract. Mech. 81, 56–68 (2012)
Wen, A.L., Ren, R.M., Wang, S.W., Yang, J.Y.: Effect of surface nanocrystallization method on fatigue strength of TA2. Mater. Sci. Forum 620–622, 545–549 (2009)
Roland, T., Retraint, D., Lu, K., Lu, J.: Fatigue life improvement through surface nanostructuring of stainless steel by means of surface mechanical attrition treatment. Scr. Mater. 54, 1949–1954 (2006)
Li, D., Chen, H., Xu, H.: The effect of nanostructured surface layer on the fatigue behaviors of a carbon steel. Appl. Surf. Sci. 255, 3811–3816 (2009)
Shaw, L.L., Tian, J.-W., Ortiz, A.L., Dai, K., et al.: A direct comparison in the fatigue resistance enhanced by surface severe plastic deformation and shot peening in a C-2000 superalloy. Mat. Sci. Eng. A-Struct. 527, 986–994 (2010)
Bagherifard, S., Fernandez-Pariente, I., Ghelichi, R., Guagliano, M.: Fatigue behavior of notched steel specimens with nanocrystallized surface obtained by severe shot peening. Mater. Des. 45, 497–503 (2013)
Kalogirou, S.A.: Artificial intelligence for the modeling and control of combustion processes: a review. Prog. Energ. Combust. 29, 515–566 (2003)
Karataş, C., Sozen, A., Dulek, E.: Modeling of residual stresses in the shot peened material C-1020 by artificial neural network. Expert Syst. Appl. 36, 3514–3521 (2009)
Delijaicov, S., Fleury, A., Martins, F.: Application of multiple regression and neural networks to synthesize a model for peen forming process planning. J. Achiev. Mater. Manufact. Eng. 43, 651–656 (2010)
Unal, O., Varol, R.: Almen intensity effect on microstructure and mechanical properties of low carbon steel subjected to severe shot peening. Appl. Surf. Sci. 290, 40–47 (2014)
Mukherjee, A., Schmauder, S., Ru, M.: Artificial neural networks for the prediction of mechanical behavior of metal matrix composites. Acta Metall. Mater. 43, 4083–4091 (1995)
Han, J.K., Kamber, M.: Data Mining: Concepts and Techniques. Morgan Kaufmann Publishers, San Francisco (2006)
Özdemir, U., Özbay, B., Veli, S., Zor, S.: Modeling adsorption of sodium dodecyl benzene sulfonate (SDBS) onto polyaniline (PANI) by using multi linear regression and artificial neural networks. Chem. Eng. J. 178, 183–190 (2011)
Çelekli, A., Birecikligil, S.S., Geyik, F., Bozkurt, H.: Prediction of removal efficiency of Lanaset Red G on walnut husk using artificial neural network model. Bioresour. Technol. 103, 64–70 (2012)
Rezakazemi, M., Razavi, S., Mohammadi, T., Nazari, A.G.: Simulation and determination of optimum conditions of pervaporative dehydration of isopropanol process using synthesized PVA–APTEOS/TEOS nanocomposite membranes by means of expert systems. J. Membr. Sci. 379, 224–232 (2011)
Rezakazemi, M., Mohammadi, T.: Gas sorption in H 2-selective mixed matrix membranes: experimental and neural network modeling. Int. J. Hydrogen Energy 38, 14035–14041 (2013)
Wang, L., Yang, B., Wang, R., Du, X.: Extraction of pepsin-soluble collagen from grass carp (Ctenopharyngodon idella) skin using an artificial neural network. Food Chem. 111, 683–686 (2008)
Haykin, S.: A Comprehensive Foundation. Upper Saddle River, New Jersey (2004)
Vogl, T.P., Mangis, J., Rigler, A., Zink, W., Alkon, D.: Accelerating the convergence of the back-propagation method. Biol. Cybern. 59, 257–263 (1988)
Maleki, E.: Artificial neural networks application for modeling of friction stir welding effects on mechanical properties of 7075-T6 aluminum alloy. IOP Conf. Ser. Mater. Sci. Eng. 103, 012034 (2015)
Maleki, E., Sherafatnia, K.: Investigation of single and dual step shot peening effects on mechanical and metallurgical properties of 18CrNiMo7-6 steel using artificial neural network. Int. J. Mater. Mech. Manuf. 4, 100–105 (2016)
Shabanzadeh, P., Senu, N., Shameli, K., Ismail, F., Mohagheghtabar, M.: Application of artificial neural network (ANN) for the prediction of size of silver nanoparticles prepared by green method. Dig. J. Nanomater. Bios. 8, 541–549 (2013)
Acknowledgment
The first author would like to thank Prof. G.H. Farrahi, Chairman of Mechanical Engineering Department of Sharif University of Technology for his help and guidance.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 Springer Science+Business Media Singapore
About this chapter
Cite this chapter
Maleki, E., Farrahi, G.H., Sherafatnia, K. (2016). Application of Artificial Neural Network to Predict the Effects of Severe Shot Peening on Properties of Low Carbon Steel. In: Öchsner, A., Altenbach, H. (eds) Machining, Joining and Modifications of Advanced Materials . Advanced Structured Materials, vol 61. Springer, Singapore. https://doi.org/10.1007/978-981-10-1082-8_5
Download citation
DOI: https://doi.org/10.1007/978-981-10-1082-8_5
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-10-1081-1
Online ISBN: 978-981-10-1082-8
eBook Packages: EngineeringEngineering (R0)