Skip to main content

Manufacture of Carbon Fiber Composites

  • Chapter
  • First Online:
Carbon Fibers

Part of the book series: Springer Series in Materials Science ((SSMATERIALS,volume 210))

  • 4595 Accesses

Abstract

Currently, the use of carbon fibers and their composites in space and aerospace applications continues to grow. However, the vast majority of composite molding is used in automotive, marine, industrial, and recreational applications. In this chapter, a brief explanation of various processing methods will be provided and the manufacturing processes typically used to make products found in various applications will be covered. Further, it is classified into two types—open molding and closed molding process—which will be described.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 199.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. J.B. Donnet, R.C. Bansal, Carbon Fibers, 2nd edn. (Marcel Dekker, New York, 1990)

    Google Scholar 

  2. J.B. Donnet, S.J. Park, Carbon 31, 434 (1991)

    CAS  Google Scholar 

  3. P.J. Walsh, in Composites, ASM Handbook, vol. 21, ed. by D.B. Miracle, S.L. Donaldson (ASM International, Amsterdam, 2001)

    Google Scholar 

  4. S.J. Park, Carbon Materials (Daeyoungsa, Seoul, 2006)

    Google Scholar 

  5. S.J. Park, M.K. Seo, Interface Science and Technology: Interface Science and Composites (Elsevier, Amsterdam, 2011)

    Google Scholar 

  6. S.J. Park, M.K. Seo, Carbon 39, 1229 (2001)

    CAS  Google Scholar 

  7. W. Ding, J. Chen, J. Liu, Z. Pang, R. Guan, Asian J. Chem. 25, 7955 (2013)

    CAS  Google Scholar 

  8. J. Lee, S. Nouranian, G.W. Torres, T.E. Lacy, H. Toghiani Jr, C.U. Pittman, J.L. Dubien, J. Appl. Polym. Sci. 130, 2087 (2013)

    CAS  Google Scholar 

  9. X.J. Yang, S.H. Li, X.D. Tang, J.L. Xia, Adv. Mater. Res. 807–809, 2826 (2013)

    Google Scholar 

  10. H.Y. Zhang, H. Xu, C.S. Guan, Adv. Mater. Res. 833, 322 (2014)

    CAS  Google Scholar 

  11. X. Zhang, V. Bitaraf, S. Wei, Z. Guo, H.A. Colorado, ALChE J. 60, 266 (2014)

    CAS  Google Scholar 

  12. S.J. Park, M.K. Seo, J.R. Lee, Carbon 40, 835 (2002)

    CAS  Google Scholar 

  13. W. Dong, H.C. Liu, S.J. Park, F.J. Jin, J. Ind. Eng. Chem. (2013, Article in press)

    Google Scholar 

  14. A.A. Azeez, K.Y. Rhee, S.J. Park, D. Hui, Comp. Part B Eng. 45, 308 (2013)

    CAS  Google Scholar 

  15. J.R. Choi, Y.S. Lee, S.J. Park, J. Ind. Eng. Chem. (2013, Article in press)

    Google Scholar 

  16. Y. Chen, X. Zhou, X. Yin, Q. Lin, M. Zhu, Int. J. Polym. Mater. Polym. Biomater. 63, 221 (2014)

    CAS  Google Scholar 

  17. K. Zhang, Y. Gu, M. Li, Z. Zhang, Mater. Design 54, 624 (2014)

    CAS  Google Scholar 

  18. L.L. Hong, A. Moshonov, J.D. Muzzy, Polym. Compos. 12, 191 (1991)

    Google Scholar 

  19. L.T. Drzal, M. Madhukar, J. Mater. Sci. 28, 569 (1993)

    CAS  Google Scholar 

  20. M.J. Mathews, S.R. Swanson, Compos. Sci. Technol. 67, 1489 (2007)

    CAS  Google Scholar 

  21. S.J. Park, M.K. Seo, J.R. Lee, J. Colloid Interface Sci. 268, 127 (2003)

    CAS  Google Scholar 

  22. S.J. Park, M.K. Seo, D.R. Lee, Carbon 41, 2991 (2003)

    CAS  Google Scholar 

  23. M. Schwartz, Composite Materials, Handbook, 2nd edn. (McGraw-Hill, New York, 1992)

    Google Scholar 

  24. S.W. Tsai, H.T. Hahn, Introduction to Composite Materials (Technomic Pub. Co., Lancaster, 1980)

    Google Scholar 

  25. D.J. Johnson, Structure and Properties of Carbon Fibers, in Carbon Fibers Filaments and Composites, ed. by J.L. Figueiredo, C.A. Bernardo, R.T.K. Baker, K.J. Htittinger (Kluwer Academic, The Netherlands, 1990)

    Google Scholar 

  26. F.T. Wallenberger, Advanced Inorganic Fibers: Processes, Structures, Properties, Applications (Kluwer Academic Publishers, Dordrecht, 2000)

    Google Scholar 

  27. Q. Guo, J. Liu, L. Chen, K. Wang, Polymer 49, 1737 (2008)

    CAS  Google Scholar 

  28. V. Kaushik, J. Raghavan, Compos. Part A 41, 1210 (2010)

    Google Scholar 

  29. R.C. Wetherhold, M. Corjon, P.K. Das, Compos. Sci. Technol. 67, 2428 (2007)

    CAS  Google Scholar 

  30. J. Palmer, O.R. Ghita, L. Savage, K.E. Evans, Compos. Part A 40, 490 (2009)

    Google Scholar 

  31. A Market Assessment and Impact Analysis of the Owens Corning Acquisition of Saint-Gobain’s Reinforcement and Composites Business (2007)

    Google Scholar 

  32. Y. He, G. Tin, M. Pan, D. Chen, Comp. Struct. 109, 1 (2014)

    Google Scholar 

  33. S. Chen, Q. Wang, T. Wang, J. Reinf. Plast. Comp. 32, 1136 (2013)

    Google Scholar 

  34. G. Das, R.D. Kalita, H. Deka, A.K. Buragohain, N. Karak, Prog. Org. Coat. 76, 1103 (2013)

    CAS  Google Scholar 

  35. E. Fitzer, R. Kleinholz, H. Tiesler, M.H. Stacey, R.D. Bruyne, I. Lefever, A. Foley, W. Frohs, T. Hauke, M. Heine, H. Jager, S. Sitter, Fibers, 5. Synthetic Inorganic, Ullmann’s Encyclopedia of Industrial Chemistry (Wiley-VCH, Weinheim, 2008)

    Google Scholar 

  36. Y.X. Zhang, H.S. Zhang, Compos. Struct. 92, 2159 (2010)

    Google Scholar 

  37. Y. Bai, Z.H. Huang, F. Kang, J. Mater. Chem. A 1, 9536 (2013)

    CAS  Google Scholar 

  38. Y. Bai, Z.H. Huang, F. Kang, Carbon 66, 705 (2014)

    CAS  Google Scholar 

  39. M.D. Li, Y. Lu, X. Guo, Appl. Mech. Mater. 470, 31 (2014)

    CAS  Google Scholar 

  40. L. Bian, J. Xiao, J. Zheng, S. Xing, C. Yin, A. Jia, Mater. Design 54, 230 (2014)

    CAS  Google Scholar 

  41. J.P. Gogoi, N.S. Bhattacharyya, S. Bhattacharyya, Comp. Part B Eng. 58, 518 (2014)

    CAS  Google Scholar 

  42. C. Steggall-Murphy, P. Simacek, S.G. Advani, S. Yarlagadda, S. Walsh, Compos. Part A 41, 93 (2010)

    Google Scholar 

  43. S.G. Pantelakis, C.V. Katsiropoulos, G.N. Labeas, H. Sibois, Compos. Part A 40, 595 (2009)

    Google Scholar 

  44. J.A. Ramos, M. Blanco, I.I. Zalakain, I. Mondragon, J. Colloid Interface Sci. 336, 431 (2009)

    CAS  Google Scholar 

  45. M. Rico, J. Lopez, C. Ramirez, J. Diez, B. Montero, Polymer 50, 569 (2009)

    CAS  Google Scholar 

  46. H.J. Bang, H.Y. Kim, F.L. Jin, S.J. Park, J. Ind. Eng. Chem. 17, 805 (2011)

    CAS  Google Scholar 

  47. S.Y. Lee, H.K. Shin, M. Park, K.Y. Rhee, S.J. Park, Carbon 68, 67 (2014)

    CAS  Google Scholar 

  48. J. Huang, D. Rodrigue, Mater. Design 55, 653 (2014)

    CAS  Google Scholar 

  49. B. Yuan, C. Bao, L. Song, N. Hong, K.M. Liew, Y. Hu, Chem. Eng. J. 237, 411 (2014)

    CAS  Google Scholar 

  50. B. Li, H. Yuan, Y. Zhang, Comp. Sci. Technol. 89, 134 (2013)

    Google Scholar 

  51. R. Palazzetti, A. Zucchelli, I. Trendafilova, Comp. Struct. 106, 661 (2013)

    Google Scholar 

  52. M.M. Shokrieh, A. Saeedi, M. Chitsazzadeh, Mater. Design 56, 274 (2014)

    CAS  Google Scholar 

  53. Z. Wu, L. Meng, L. Liu, Z. Jiang, L. Xing, D. Jiang, Y. Huang, J. Adhes. Sci. Technol. 28, 444 (2014)

    CAS  Google Scholar 

  54. K. Stoeffler, S. Andhelic, N. Legros, J. Roberge, S.B. Schougaard, Comp. Sci. Technol. 84, 65 (2013)

    CAS  Google Scholar 

  55. S. Zhou, Q. Zhang, C. Wu, J. Huang, Mater. Design 44, 493 (2013)

    CAS  Google Scholar 

  56. H. Wu, L.T. Drzal, J. Appl. Polym. Sci. 130, 4081 (2013)

    CAS  Google Scholar 

  57. P.S. Goh, B.C. Ng, A.F. Ismail, M. Aziz, Y. Hayashi, J. Colloid Interface Sci. 386, 80 (2012)

    CAS  Google Scholar 

  58. S.H. Hwang, H.W. Park, Y.B. Park, M.K. Um, J.H. Byun, S. Kwon, Comp. Sci. Technol. 89, 1 (2013)

    CAS  Google Scholar 

  59. F. Rastellini, S. Oller, O. Salomon, E. Onate, Comput. Struct. 86, 879 (2008)

    Google Scholar 

  60. A.E. Mahi, M. Assarar, Y. Sefrani, J.M. Berthelot, Compos. Part B 39, 1069 (2008)

    Google Scholar 

  61. Y.X. Zhang, H.S. Zhang, Compos. Struct. 92, 2159 (2010)

    Google Scholar 

  62. J. Xu, B.V. Sankar, Compos. Part A 39, 1625 (2008)

    Google Scholar 

  63. S.X. Wang, L.Z. Wu, L. Ma, Mater. Design 31, 118 (2010)

    Google Scholar 

  64. L.J. Deka, S.D. Bartus, U.K. Vaidya, Compos. Sci. Technol. 69, 725 (2009)

    CAS  Google Scholar 

  65. P. Feraboli, T. Cleveland, P. Stickler, J. Halpin, Compos. Part A 41, 557 (2010)

    Google Scholar 

  66. D.N. Betts, A.I.T. Salo, C.R. Bowen, H.A. Kim, Compos. Struct. 92, 1694 (2010)

    Google Scholar 

  67. A. Faraz, D. Biermann, K. Weinert, Int. J. Mach. Tools Manuf. 49, 1185 (2009)

    Google Scholar 

  68. H. He, J. Wang, K. Li, J. Wang, J. Gu, Mater. Design 31, 4631 (2010)

    CAS  Google Scholar 

  69. R. Jamaati, M.R. Toroghinejad, Mater. Sci. Eng. A 527, 4146 (2010)

    Google Scholar 

  70. G. Liu, X. Yang, Y. Wang, Polymer 48, 4385 (2007)

    CAS  Google Scholar 

  71. T.J.C. Liu, H.C. Wu, Mater. Design 31, 1971 (2010)

    CAS  Google Scholar 

  72. S.W. Tsai, H.T. Hahn, Introduction to Composite Materials (Technomic Pub. Co., Lancaster, 1980)

    Google Scholar 

  73. P. Roca, G. Araiza, Constr. Build. Mater. 24, 1372 (2010)

    Google Scholar 

  74. H. Huang, A.M. Waas, Compos. Sci. Technol. 69, 2338 (2009)

    CAS  Google Scholar 

  75. J.J. Nie, Y.D. Xu, L. Zhang, L. Cheng, J.Q. Ma, J. Mater. Process. Technol. 209, 572 (2009)

    CAS  Google Scholar 

  76. P.J. Liotier, V. Alain, D. Christine, Compos. Part A 41, 653 (2010)

    Google Scholar 

  77. T.C. Truong, D.S. Ivanov, D.V. Klimshin, S.V. Lomov, I. Verpoest, Compos. Part A 39, 1380 (2008)

    Google Scholar 

  78. G. Li, C. Zhang, Y. Wang, P. Li, Y. Yu, X. Jia, H. Liu, X. Yang, Z. Xue, S.K. Ryu, Compos. Sci. Technol. 68, 3208 (2008)

    CAS  Google Scholar 

  79. W. Chen, Y. Yu, P. Li, C. Wang, T. Zhou, X. Yang, Compos. Sci. Technol. 67, 2261 (2007)

    CAS  Google Scholar 

  80. A. Zuraida, A.A. Khalid, A.F. Ismail, Mater. Design 28, 71 (2007)

    CAS  Google Scholar 

  81. M.T. Arellano, L. Crouzeix, B. Douchin, F. Collombet, H.H. Moreno, J.G. Velazquez, Compos. Struct. 92, 2457 (2010)

    Google Scholar 

  82. P.A. Sreekumar, K. Joseph, G. Unnikrishnan, S. Thomas, Compos. Sci. Technol. 67, 453 (2007)

    CAS  Google Scholar 

  83. M. Haider, P. Hubert, L. Lessard, Compos. Sci. Technol. 67, 3176 (2007)

    CAS  Google Scholar 

  84. P.A. Sreekumar, S.P. Thomas, J. Saiter, K. Joseph, G. Unnikrishnan, S. Thomas, Compos. Part A 40, 1777 (2009)

    Google Scholar 

  85. H. Salek, P. Trudeau, SAE Technical Papers, vol. 7 (2013)

    Google Scholar 

  86. Y. Gu, X. Tan, Z. Yang, M. Li, Z. Zhang, Mater. Design 56, 852 (2014)

    CAS  Google Scholar 

  87. M.S. Yun, W.I. Lee, Compos. Sci. Technol. 68, 202 (2008)

    CAS  Google Scholar 

  88. A. Peled, B. Mobasher, Z. Cohen, Cem. Concr. Compos. 31, 647 (2009)

    CAS  Google Scholar 

  89. H.Y. Kim, K.T. Park, J.W. Jeong, Y.H. Lee, Y.K. Hwang, D.H. Kim, Compos. Struct. 91, 20 (2009)

    Google Scholar 

  90. W.F. Ragheb, Thin-Walled Struct. 48, 709 (2010)

    Google Scholar 

  91. H.M. Akil, L.W. Cheng, Z.A.M. Ishak, A.A. Bakar, M.A.A. Rahman, Compos. Sci. Technol. 69, 1942 (2009)

    CAS  Google Scholar 

  92. R. Stewart, Reinf. Plast. 53, 34 (2009)

    Google Scholar 

  93. P. Dumont, L. Orgeas, D. Favier, P. Pizette, C. Venet, Compos. Part A 38, 353 (2007)

    Google Scholar 

  94. P. Bhat, J. Merotte, P. Simacek, S.G. Advani, Compos. Part A 40, 431 (2009)

    Google Scholar 

  95. J. Merotte, P. Simacek, S.G. Advani, Compos. Part A 41, 881 (2010)

    Google Scholar 

  96. M.S. Kim, W.I. Lee, W.S. Han, A. Vautrin, C.H. Park, Compos. Part A 40, 1192 (2009)

    Google Scholar 

  97. S.R. Dhakate, R.B. Mathur, B.K. Kakati, T.L. Dhami, Int. J. Hydrogen Energy 32, 4543 (2007)

    Google Scholar 

  98. R. Liu, X. Li, X. Liu, B. Shen, Z. Han, J. Appl. Polym. Sci. 130, 4032 (2013)

    CAS  Google Scholar 

  99. K. Senthil Kumar, I. Siva, P. Jeyaraj, J.T. Winowlin Jappes, S.C. Amico, N. Rajini, Mater. Design 56, 379 (2014)

    Google Scholar 

  100. H. Ye, X.Y. Liu, H. Hong, J. Mater. Process. Technol. 200, 12 (2008)

    CAS  Google Scholar 

  101. M.A. Khan, J. Ganster, H.P. Fink, Compos. Part A 40, 846 (2009)

    Google Scholar 

  102. S.J. Liu, M.J. Lin, Y.C. Wu, Compos. Sci. Technol. 67, 1415 (2007)

    CAS  Google Scholar 

  103. Z.Y. Liu, D. Kent, G.B. Schaffer, Mater. Sci. Eng. A 513, 352 (2009)

    Google Scholar 

  104. P.W. Ho, Q.F. Li, J.Y.H. Fuh, Mater. Sci. Eng. A 485, 657 (2008)

    Google Scholar 

  105. J. Li, Z. Chen, X. Wang, T. Liu, Y. Zhou, S. Luo, J. Appl. Polym. Sci. 130, 4171 (2013)

    CAS  Google Scholar 

  106. F.J.G. Silva, R.P. Martinho, A.P.M. Baptista, Thin Solid Films 550, 278 (2014)

    CAS  Google Scholar 

  107. Y.Q. Wang, J.G. Kim, J.I. Song, Mater. Design 56, 313 (2014)

    CAS  Google Scholar 

  108. S.X. Zhang, Z.Y. Ong, T. Li, Q.F. Li, S.F. Pook, Mater. Design 31, 2897 (2010)

    CAS  Google Scholar 

  109. G. Morales, M.I. Barrena, J.M. Gomez de Salazar, C. Merino, D. Rodriguez, Compos. Struct. 92, 1416 (2010)

    Google Scholar 

  110. P.A. Santos, M.A.S. Spinace, K.K.G. Fermoselli, M.A. de Paoli, Compos. Part A 38, 2404 (2007)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Soo-Jin Park .

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer Science+Business Media Dordrecht

About this chapter

Cite this chapter

Park, SJ., Seo, MK. (2015). Manufacture of Carbon Fiber Composites. In: Carbon Fibers. Springer Series in Materials Science, vol 210. Springer, Dordrecht. https://doi.org/10.1007/978-94-017-9478-7_6

Download citation

Publish with us

Policies and ethics