Abstract
Dissolution wear determines the tool life of silicon nitride ceramics in steel machining applications. Ceramic chemical resistance against iron alloys can be evaluated by diffusion couples at temperatures approaching those found in high speed machining. The interaction kinetics of a silicon nitride ceramic against pure iron, carbon steels and chromium alloyed steels, under an argon atmosphere, was investigated. It was found that the decomposition of silicon nitride is diffusion controlled over the selected range of temperature. A transient regime related to γ/α-Fe phase transition is responsible for the observed induction times and slower reaction rates. Silicon nitride reactivity is increased by the presence of chromium in the iron due to the high affinity of this element to nitrogen, the carbon content of the steel having the opposite effect.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Buljan, S. and Wayne, S. (1987) Silicon nitride based composite tools: material design approach, Adv. Cer, Mater. 2 (4), 813–816.
Kannatey-Asibu, E. (1990) On the performance of a silicon nitride cutting tool in machining steel, J. Manuf Syst. 9 (2), 159–168.
Peteves, S. D. and Suganuma K. (1992) Solid state bonding of Si3N4 ceramics with Fe-Cr alloy interlayers, in A. J. Moorhead et al., Structural Ceramics Joining I/ vol. 35, The American Ceramic Society, Ohio, USA, pp. 229–238.
Vleugels J., Vandeperre, L. and Van Der Biest, 0. (1996) Influence of alloying elements on the chemical reactivity between Si-Al-O-N ceramics and iron-based alloys, J. Mater. Res. 11 (5), 1265–1276.
Stoop. B. T. J. and Den Ouden, G. (1993) Diffusion bonding of silicon nitride to austenitic stainless steel without interlayers, Metall. Trans. A 24A, 1835–1843.
Laoui, T., Vleugels, J. and Van Der Biest, 0. (1994) Effect of secondary phase on sialon -steel chemical interaction, Mater. Sci. Eng. A183, LI9–L21.
Derby, B. (1989) The formation of metal/ceramic bonding by diffusion bonding, in M. Ruhte et al (eds.), Metal-Ceramic Interfaces, Pergamon Press Int., USA, pp. 161–167.
Heikinheimo, E., Isomaki, 1, Kodentsov, A. and van Loo, F. J. (1997) Chemical interaction between Fe and silicon nitride ceramic, J. Eur. Cer. Soc. 17, 25–31.
Silva, R. F., Oliveira, F. J., Castro, F.P. and Vieira, J. M. (1996) Modelling of chemical wear in ferrous alloys/silicon nitride contacts during high speed cutting, Acta Mater., accepted for publication.
ASM International Handbook Committee (1992), Alloy Phase Diagrams,American Society for Metals, Ohio, USA, pp. 2.203, 3.24, 3.25.
l. Ceccone, G., Nicholas, M. G., Peteves, S. D., Kodentsov, A. A., Kivilahti, J. K. and van Loo F. J. J. (1995) The brazing of Si3N4 with Ni-Cr-Si alloys, J. Eur. Ceram. Soc. 15, 563–572
Oliveira, F. J., Silva R. F. and Vieira, J. M., (1997), Dissolution of Si3N4-Al203(pI) composite tool materials in carbon steels, Key Eng. Mater. 132–136, 1989–1992.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 1998 Springer Science+Business Media Dordrecht
About this chapter
Cite this chapter
Oliveira, F.J., Silva, R.F., Vieira, J.M. (1998). Interfacial Reaction Kinetics of Silicon Nitride/Iron Alloys Diffusion Couples in the Range 1050°C/1250°C. In: Bellosi, A., Kosmač, T., Tomsia, A.P. (eds) Interfacial Science in Ceramic Joining. NATO ASI Series, vol 58. Springer, Dordrecht. https://doi.org/10.1007/978-94-017-1917-9_18
Download citation
DOI: https://doi.org/10.1007/978-94-017-1917-9_18
Publisher Name: Springer, Dordrecht
Print ISBN: 978-90-481-5086-1
Online ISBN: 978-94-017-1917-9
eBook Packages: Springer Book Archive