Abstract
In this paper, we present a comprehensive experimental and numerical study of sheet metal blanking process. Various blanking tests with different materials and geometry are investigated and the numerical results are compared with experiments. For the numerical aspects of this study, the main discussed topics are sheet metal constitutive model, numerical integration algorithm and mesh adaptivity.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Zhou, Q. & Wierzbicki, T. (1996). A tension zone model of blanking and rearing of ductile metal plates. Int. J. of Mech. Sci., 38 (3), 303–324.
Atkins, A.G. (1980). On cropping and related processes. Int. J. Mech. Sci., 22, 215–231.
Johnson, W., & Slater, R.A.C. (1967). Survey of slow and fast blanking of metals at ambient and high temperatures. Paper presented at the Int. Conf. Manufacturing Technology, CIRP-ASTME.
Steinmann, P., Miehe, C., & Stein, E. (1994). Comparison of different finite deformation inelastic damage models within multiplicative elastoplasticity for ductile materials. Comp. Mech., 13, 458–474.
Rice, J.R., & Tracey, D.M. (1969). On the ductile enlargement of voids in triaxial stress field. J. Mech. Phys. Solids, 17, 201–217.
Gurson, A.L. (1977). Continuum theory of ductile rupture by void nucleation and growth: part I-yeld criteria and flow rules for porous ductile media. J. Engng. Mater. Tech., 99, 2–15.
Tvergaard, V., & Needleman, A. (1982). Analysis of the cup-cone fracture in a round tensile bar. Acta. Metall., 32, 157–169.
Lemaître, J. (1985). A continuous damage mechanics model for ductile fracture. J. Engng. Mater. Tech. Trans. ASME, 107, 83–89.
Brokken, D., Brekelmans, W.A.M., & Baaijens, F.P.T. (1998). Modelling ductile fracture in the metal blanking process. In J. Huétink & F. P. T. Baaijens (Eds.), Simulation of Materials Processing: Theory, Methods and Applications (pp. 967–972). Balkema: Rotterdam.
Golovashchenko, S.F. (1999, September). Numerical and experimental analysis of the trimming process. Paper presented at Numisheet 99, Besançon, France.
Morançay, L., Homsi, M., & Roelandt, J.M. (1997). Application of remeshing technics to the simulation of metal cutting by punching. In D. R. J. Owen, E. Onate & E. Hinton (Eds.), Computational plasticity (pp. 611–618). CIMNE: Barcelona.
Goijaerts, A.M., Stegeman, Y.W., Govaert, L.E., Brokken, D., Brekelmans, W.A.M., & Baaijens, F.P.T. (1998). A validated FEM model to improve metal blanking. In J. Huétink & F. P. T. Baaijens (Eds.), Simulation of materials processing: Theory and applications (pp. 979–984). Balkema: Rotterdam.
Makinouchi, P. & Ogawa, H. (1988). Simulation of sheet bending processes by elastic-plastic finite element method. Annals of the CIRP, 38 (1), 279–282.
Hamel, V., Roelandt, J. M., Gacel, J.N., & Schmit, F. (2000). F.E. modeling of clinch forming with automatic remeshing. Computers and Structures, 77(2), (pp. 185–200).
Rachik, M., & Roelandt, J.M. (1998). Schémas explicites d’ordre élevé pour les problèmes non linéaires de mécanique des structures. Revue Europ. Elém. Fin., 7 (4), 401–420.
Rachik, M., & Ibrahimbegovic, A. (1998, July). A solution method for non linear problems with contact. Paper presented at the 4th World Congress on Comput. Mechanics, Buenos Aires, Argentina.
Wisselink, H.H., & Huétink, J. (1998). Simulation of stationary sheet metal cutting process. In J. Huétink & F. P. T. Baaijens (Eds.), Simulation of materials processing: Theory and applications (pp. 985–990). Balkema: Rotterdam.
Atzema, E.H., & Huétink, J. (1995). Finite element analysis of forward/backward extrusion using ALE techniques. Paper presented at Numiform 95, ITHACA/New York, USA.
Chenot, J.L., & Bellet, M. (1995). The ALE method for the numerical simulation of material forming process. Paper presented at Numiform 95, ITHACA/New York, USA.
Huetink, J., Akkerman, R., Mooi, H.G., & Rekers, G. (1995). Aspect of Lagrangian-Eulerian formulation. Paper presented at Numiform 95, ITHACA/New York, USA.
Coupez, T. (1995). Automatic remeshing in three — dimensional moving mesh. Paper presented at Numiform 95, ITHACA /New York, USA.
Popat, P.B., Ghosh, A., & Kishore, N.N. (1989). Finite element analysis of the blanking process. J. Mech. Work. Technol. 18, 269–282.
Hibbit, Karlsson & Sorensen. (1996). ABAQUS/Explicit User Manual, vers. 5.6, Pawtucket, Rhode Island, USA.
MARC Analysis Research Corporation. (1998). MARC manuals, Vol. A-F, Palo Alto, California, USA.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2002 Springer Science+Business Media Dordrecht
About this paper
Cite this paper
Rachik, M., Roelandt, J.M., Maillard, A. (2002). Investigation of Sheet Metal Blanking Process. In: Chedmail, P., Cognet, G., Fortin, C., Mascle, C., Pegna, J. (eds) Integrated Design and Manufacturing in Mechanical Engineering. Springer, Dordrecht. https://doi.org/10.1007/978-94-015-9966-5_32
Download citation
DOI: https://doi.org/10.1007/978-94-015-9966-5_32
Publisher Name: Springer, Dordrecht
Print ISBN: 978-90-481-6157-7
Online ISBN: 978-94-015-9966-5
eBook Packages: Springer Book Archive