Abstract
The remarkable effectiveness of Japanese practices has led to a growing interest in the application of structured methodologies to the processes of product design and manufacture. In this paper we will critically examine some of the unexpected benefits and pitfalls which have been experienced by some major U.S. companies in the application of these methods to current products. While unexpected benefits have been achieved, it is also shown that rigid application of oversimplified rules has been seriously counterproductive.
From an awareness of these experiences we have been led to an ongoing inquiry into the true nature of design simplicity. By treating the Pareto distribution in probabilistic terms and as a discrete embodiment of the Riemann zeta function, we have been able to quantify some aspects of design simplicity and thereby to account for a recently reported, empirical relationship between product design attributes and observed rates of defects in product assembly. Quantitative insights derived from this study identify the most effective design/manufacturing strategies to reduce defects as a function of the currently existing magnitude and source of defects.
Keywords
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.
Work supported by the United States Department of Energy under contract DE-AC04-76DP00789.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Beckman, Sara, Draft of HP Chapter for the Manufacturing Visions Group, July 16, 1991.
Blum, Steve, Ade Mabogunje, and Brian Reilly, Design for Manufacturability Studies, 1991 Ford Explorer, Instrument Panel Assembly, Stanford University, ME217B Class Final Report, June 20, 1991, pp. 3, 34.
Boothroyd, G., Dewhurst, P., Product Design for Assembly, Boothroyd Dewhurst, Inc., Section 2, Kingston, 1985.
Bralla, James G., Handbook of Product Design for Manufacturing, McGraw-Hill, New York, 1986, p 1–18.
Brannan, Bill, “Six Sigma Quality and DFA-DFMA Case Study/Motorola Inc.”, Boothroyd & Dewhurst DFM Insight, Vol. 2 Winter 1991, pg 1–3.
CRC Handbook on Mathematics. 6th Edition, William H. Beyereditor, CRC Inc., Boca Raton, p. 78.
Daetz, Douglas, “The Effect of Product Design on Product Quality and Product Cost”, Quality Progress, June, 1987, pp 63–67.
Gebala, David, Correspondence, Motorola, Inc., Advanced Manufacturing Technologies, Fort Lauderdale, FL, August 7, 1992.
Gradshteyn, I. S. and I. M. Ryzhik, Table of Integrals. Series and Products,Translated and Edited by Alan Jeffrey, Academic Press, London, 1980, pp 1072–1074.
Ishikawa, Kaoru, Guide to Quality Control, Asian Productivity Organization, White Planes, 1982, pp. 42–49.
Juran, J. M., and Frank M Gryna, Juran’s Quality Control Handbook, McGraw Hill, New York, 1988.
King, Bob, Better Designs in Half the Time-Implementing OFD Quality Functional Deployment in America, Third Edition, Goal/QPC, Methuen, MA, 1989.
Pahl, G. and W. Beitz, Engineering Design-A Systematic Approach, Edited by Ken Wallace, Translated by Arnold Pomerans and Ken Wallace, The Design Council, London, 1988, pp 66–82.
Ross, Phillip J., Taguchi Techniques for Quality Engineering, McGraw-Hill, 1988.
Ross, Sheldon, A First Course in Probability-Third Edition, Macmillan, 1988, pp. 108–142.
Womack, James P., Daniel T. Jones & Daniel Roos, The Machine that Changed the World, Rawson Associates, New York, 1990, p. 93.
Author information
Authors and Affiliations
Editor information
Rights and permissions
Copyright information
© 1994 Springer Science+Business Media New York
About this chapter
Cite this chapter
Barkan, P., Hinckley, M. (1994). Benefits And Limitations of Structured Methodologies in Product Design. In: Dasu, S., Eastman, C. (eds) Management of Design. Springer, Dordrecht. https://doi.org/10.1007/978-94-011-1390-8_9
Download citation
DOI: https://doi.org/10.1007/978-94-011-1390-8_9
Publisher Name: Springer, Dordrecht
Print ISBN: 978-94-010-4609-1
Online ISBN: 978-94-011-1390-8
eBook Packages: Springer Book Archive