Abstract
Technical innovation in industry can massively benefit from an investigation strategy which properly combines experiments in the field with experiments on a simulation model of the product or the process. However, a methodological frame-work for the effective integration of the two kinds of investigation is still missing. On the one hand, simulation and lab tests are routinely used together in R&D activities of hi-tech companies, although generally not in the form of statistically designed experiments. On the other hand, design of experiments and computer experiments are sound methodologies for running experiments in physical and numerical settings, respectively, but they have practically disregarded the integration issue so far. This chapter outlines a broad approach to running a sequence of physical and simulation experiments from the viewpoint of incremental system innovation. Although the approach is still qualitative, it introduces all of the elements (system innovation, model calibration, model validation and modification, building of mechanistic models) needed to tackle a new and industrially relevant problem. The approach is demonstrated through its application to the design of an engineering system and the improvement of a production process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Aslett, R., Buck, R.J., Duvall, S.G., Sacks J., Welch W.J.: Circuit optimization via sequential computer experiments: design of a output buffer. Appl. Stat. 47, 31–48 (1998)
Atzori, M.: Ottimizzazione di un dispositive rampicante su pali. Master’s thesis, University of Cagliari, Cagliari (2003)
Baldi. A., Pedone, P., Romano, D.: Design for robustness and cost effectiveness: the case of an optical profilometer. Asian J. Qual. 7(1), 98–111 (2006)
Barbato, G., Romano, D., Zompì, A., Levi, R.: Sperimentazione Numerica per la Progettazione di Elementi Dinamometrici a Colonna. 26th AIAS Conf., Catania, Italy, pp. 327–334, 2-6 Sept. (1997)
Bashyam, S., Fu, M.C.: Optimization of (s, S) inventory systems with random lead times and a service, level constraint. Manag. Sci. 44(12), 243–256 (1998)
Bayarri, M.J., Berger, J.O., Paulo, R., Sacks, J., Cafeo, J.A., Cavendish, J., Lin, C.-H., Tu, J.: A framework for validation of computer models. Technometrics 49(2), 138–154 (2007)
Bernardo, M.C., Buck, R.J., Liu, L., Nazaret, W.A., Sacks, J., Welch, W.J.: Integrated circuit design optimization using a sequential strategy. IEEE Trans. Comput.-Aided Des. 11, 361–372 (1992)
Box, G.E.P., Wilson, K.B.: On the experimental attainment of optimum conditions, J. R. Stat. Soc. B 13, 1–45 (1951)
Box. G.E.P., Hunter, W.G., Hunter, J.S.: Statistics for Experimenters. Wiley, New York (1978)
Box, G.E.P.: Statistics as a catalyst to learning by scientific method, Part II-a discussion (with discussion). J. Qual. Technol. 31, 16–29 (1999)
Craig, P.S., Goldstein, M., Seheult, A.H., Smith. J.A.: Bayes linear strategies for matching hydrocarbon reservoir history and discussion. In: Bernardo, J.M. et al. (eds.): Bayesian Statistics 5. Oxford University Press, Oxford, pp. 69–95 (1996)
Easterling, R.G.: A framework for model validation (Technical Report SAND99-0301C). Sandia National Laboratories, Albuquerque, NM (1999)
Easterling, R.G. Statistical foundations for model validation: two papers (SAND2003-0287). Sandia National Laboratories. Albuquerque, NM (2003)
Giovagnoli, A., Romano, D.: Robust design via simulation experiments: a modified dual response surface approach. Qual. Reliab. Eng. Int. 24(4), 401–416 (2008)
Goldstein, M., Rougier, J.C.: Calibrated Bayesian forecasting using large computer simulators (technical report). Statistics and Probability Group, University of Durham, Durham (2003)
Hills. R.G., Tracano, T.G.: Statistical validation of engineering and scientific models: a maximum likelihood based metric (SAND2001-1783). Sandia National Laboratories, Albuquerque, NM (2002)
Hills, R.G., Leslie, I.: Statistical validation of engineering and scientific models: validation experiments to application (SAND2003-0706). Sandia National Laboratories, Albuquerque, NM (2003)
Kennedy, M.C., O’Hagan, A.: Bayesian calibration of computer models. J. R. Stat. Soc. B 63(3), 425–464 (2001)
Lehman, J.S., Santner. T.J., Notz, W.I.: Designing computer experiments to determine robust control variables. Stat. Sinica 14, 571–590 (2004)
Manuello, A., Romano, D., Ruggiu, M.: Development of a pneumatic climbing robot by computer experiments. Ceccarelli, M. (ed.): Proc. 12th Int. Workshop on Robotics in Alpe-Adria-Danube Region, Cassino, Italy, 7-10 May (2003); available on CD-ROM
Myers, R.H., Montgomery, D.C.: Response Surface Methodology, 2nd edn. Wiley, New York (2002)
Osio, I.C., Amon, C.H.: An engineering design methodology with multistage Bayesian surrogates and optimal sampling. Res. Eng. Des. 8, 189–206 (1996)
Park, J.S.: Tuning complex computer codes to data and optimal designs. Ph.D. thesis, University of Illinois, Urbana-Champaign, IL (1991)
Qian, Z., Seepersad, C.C., Joseph, V.R., Allen, J.K., Wu, C.F.J.: Building surrogate models based on detailed and approximate simulations (ASME Paper no. DETC2004/DAC-57486). In: Chen, W. (Ed.): ASME 30th Conf. of Design Automation, Salt Lake City, USA. ASME, New York (2004)
Reese, C.S., Wilson, A.G., Hamada, M., Martz, H.F., Ryan, K.J.: Integrated analysis of computer and physical experiments. Technometrics 46(2), 153–164 (2004)
Romano, D., Vicario, G.: Reliable estimation in computer experiments on finite element codes. Qual. Eng. 14(2), 195–204 (2001–2002)
Sacks. J., Welch, W.J., Mitchell, T.J., Wynn, H.P.: Design and analysis of computer experiments. Stat. Sci. 4, 409–435 (1989)
Santner, T.J., Williams, B.J., Notz, W.I.: The Design and Analysis of Computer Experiments. Springer-Verlag, New York (2003)
Taguchi, G., Wu, Y.: Introduction to Off-Line Quality Control. Central Japan Quality Control Association. Nagoya (available from American Supplier Institute. Romulus. MI, USA) (1980)
Van Beers, W.C.M., Kleijnen, J.P.C.: Customized sequential designs for random simulation experiments: Kriging metamodeling and bootstrapping (Discussion Paper no. 55). Tilburg University, Tilburg (2005)
Williams, B.J., Santner, T.J., Notz, W.I.: Sequential design of computer experiments to minimize integrated response fonctions. Stat. Sinica 10, 1133–1152 (2000)
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2009 Springer
About this chapter
Cite this chapter
Romano, D. (2009). Product and Process Innovation by Integrating Physical and Simulation Experiments. In: Erto, P. (eds) Statistics for Innovation. Springer, Milano. https://doi.org/10.1007/978-88-470-0815-1_7
Download citation
DOI: https://doi.org/10.1007/978-88-470-0815-1_7
Publisher Name: Springer, Milano
Print ISBN: 978-88-470-0814-4
Online ISBN: 978-88-470-0815-1
eBook Packages: Mathematics and StatisticsMathematics and Statistics (R0)