Abstract
Nanofinishing of steel rollers (SUS304) has been done using loosely bonded diamond-based magnetic abrasives prepared by homogeneous mixing of magnetic powder [Fe powder of 300 mesh size (51.4 μm)], abrasive powder [diamond particles of 200 mesh size (74 μm)], and lubricant. A series of experiments have been conducted using in-house fabricated setup. It has been found that magnetic flux density, quantity of magnetic abrasives, rotational speed of workpiece, and percentage of abrasives in magnetic abrasives have significant effect on PISF. Scanning electron microscope (SEM) photographs show that the surface generated by turning on lathe consists of deep scratches (pits and digs). These scratches have been removed by MAF resulting in improved surface finish, but fine scratching marks produced by MAF appear on the surface. Atomic force microscopy (AFM) micrographs show that valley to peak height is reduced considerably by MAF, and there is no bad effect of MAF on surface of finished workpiece. The surface roughness is reduced to 10 nm Ra as measured by AFM. Diamond-based loosely bonded magnetic abrasives have nanofinishing capability when used in MAF.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsReferences
Feygin S, Kreman G, Igelstyn L (1998) US patent no. 5846270
Fox M, Agrawal K, Shinmura T, Komanduri R (1994) Magnetic abrasive finishing of rollers. Ann CIRP 43(1):181–184
Hanada K, Yamaguchi H, Zhou H (2008) New spherical magnetic abrasives with carried diamond particles for internal finishing of capillary tubes. Diam Relat Mater 17(7–10):1434–1437
Kim J-D (2003) Polishing of ultra-clean inner surfaces using magnetic force. Int J Adv Manuf Technol 21:91–97
Kremen G, Elsayed E, Feygin S, Igelshteyn L (1999) Material removal rate and surface roughness of magnetic abrasive process. Paper presented at the 3rd international machining and grinding conference, Cincinnati, Ohio
Lin C-T, Yang L-D, Chow H-M (2007) Study of magnetic abrasive finishing in free-form surface operations using the Taguchi method. Int J Adv Manuf Technol 34:122–130
Sran LS, Khangura SS (2012) Nano finishing of brass tubes by using mechanically alloyed magnetic abrasives. In: Proceedings of international manufacturing science and engineering conference (MSEC 2012—7264)
Singh DK, Jain VK, Raghuram V, Komanduri R (2005) Analysis of surface texture generated by a flexible magnetic abrasive brush. Wear 259:1254–1261
Singh L, Khangura SS, Mishra PS (2010) Performance of abrasives used in magnetically assisted finishing: a state of the art review. Int J Abras Technol 3(3):215–227
Wang Y, Hu D (2005) Study on inner surface finishing of tubing by magnetic abrasive finishing. Int J Mach Tools Manuf 45:43–49, Shanghai Jiaotong University, Shanghai, China
Yamaguchi H, Handa K (2008) Development of spherical abrasive made by plasma spray. J Manuf Sci Eng 130(3):031107-1–031107-9
Yin S, Shinmura T (2004a) Vertical vibration-assisted magnetic abrasive finishing and deburring for magnesium alloy. Int J Mach Tools Manuf 44:1297–1303
Yin S, Shinmura T (2004b) A comparative study: polishing characteristics and its mechanisms of three vibration modes in vibration-assisted magnetic abrasive polishing. Int J Mach Tools Manuf 44:383–390
Acknowledgment
All the researchers whose work is referred here are sincerely acknowledged.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer India
About this paper
Cite this paper
Samra, P.S., Singh, L. (2014). Nanofinishing of Steel Rollers (SUS 304) Using Diamond-Based Loosely Bonded Magnetic Abrasives. In: Khangura, S., Singh, P., Singh, H., Brar, G. (eds) Proceedings of the International Conference on Research and Innovations in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, New Delhi. https://doi.org/10.1007/978-81-322-1859-3_26
Download citation
DOI: https://doi.org/10.1007/978-81-322-1859-3_26
Published:
Publisher Name: Springer, New Delhi
Print ISBN: 978-81-322-1858-6
Online ISBN: 978-81-322-1859-3
eBook Packages: EngineeringEngineering (R0)