Skip to main content

Optimization of Dry Ball Burnishing Process Using Neuro-Fuzzy Interface System and Genetic Algorithm

  • Conference paper
  • First Online:
Proceedings of the International Conference on Research and Innovations in Mechanical Engineering

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

The present research paper deals with dry ball burnishing process undertaken to give significant improvements in both surface finish and surface hardness required for most of applications. Aluminum alloy (Al 6061) has been burnished using different burnishing parameters (number of revolution, feed, number of tool passes, and pressure force) with burnishing apparatus. A neuro-fuzzy inference model is generated from the experimental results, and genetic algorithm (GA) is employed to search the optimal solution on the response surfaces modeled by neuro-fuzzy inference system. The absolute average error between the experimental and predicted values from neuro-fuzzy inference model for surface roughness and surface hardness was calculated as 0.05 and 0.18 %. The optimum parameters found by GA in dry ball burnishing are feed 0.157 mm/rev, force 13.91 kgf, rotational speed 145.09 rpm with two tool passes having response characteristic i.e., surface roughness 0.815 μm and surface hardness 71.3 HRB.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Basak H, Goktas HH (2009) Burnishing process on Al-alloy and optimization of surface roughness and surface hardness by fuzzy logic. Mater Des 30:1275–1281

    Article  Google Scholar 

  • Chaturvedi DK (2010) Modeling and simulation of systems using MATLAB and Simulink. CRC Press, Boca Raton, p 709

    MATH  Google Scholar 

  • Cheng CB, Cheng CJ, Lee ES (2002) Neuro-fuzzy and genetic algorithm in multiple response optimization. Comput Math Appl 44:1503–1514

    Article  MATH  MathSciNet  Google Scholar 

  • Dabeer PS, Purohit GK (2010) Effect of ball burnishing parameters on surface roughness using surface roughness methodology. Adv Prod Eng Manage 5:111–116

    Google Scholar 

  • El-Axir MH (2000) An investigation into roller burnishing. Int J Mach Tools Manuf 40:1603–1617

    Article  Google Scholar 

  • El-Axir MH, Ibrahim AA (2005) Some surface characteristics due to center rest ball burnishing. J Mater Process Technol 167:47–53

    Article  Google Scholar 

  • El-Axir MH, Othman OM, Abodiena AM (2008) Study on the inner surface finishing of aluminum alloy 2014 by ball burnishing process. J Mater Process Technol 202:435–442

    Article  Google Scholar 

  • Hassan AM, Maqableh AM (2000) The effects of initial burnishing parameters on non-ferrous components. J Mater Process Technol 102:115–121

    Article  Google Scholar 

  • Ho SY, Lee KC, Ho SJ (2002) Accurate modeling and prediction of surface roughness by computer vision in turning operations using an adaptive neuro fuzzy inference system. Int J Mach Tools Manuf 42:1441–1446

    Article  Google Scholar 

  • Holman JP (1994) Experimental methods for engineers, 6th edn. McGraw-Hill, New York

    Google Scholar 

  • Jawalkar CS, Walia RS (2009) Study of roller burnishing process on En-8 specimens using design of experiments. J Mech Eng Res 1:38–45

    Google Scholar 

  • Kline SJ, McClintock FA (1953) Describing uncertainties in single-sample experiments. Mech Eng 75:3

    Google Scholar 

  • Liu ST (2004) Fuzzy geometric programming approach to a fuzzy machining economics model. J Prod Reach 42(16):3253–3269

    Article  MATH  Google Scholar 

  • Montgomery DC (2001) Design and analysis of experiments, 5th edn. Wiley, New York

    Google Scholar 

  • Rao JNM, Reddy CK, Rao PV (2011) Experimental investigation of the influence of burnishing tool passes on surface roughness and hardness of brass specimens. Ind J Sci Technol 4:1113–1118

    MathSciNet  Google Scholar 

  • Singh R (2001) Some investigations into the burnishing process using different lubricants. M. Tech. Thesis, Mechanical and Production Engineering Department, G.N.D.E.C, Ludhiana

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Joginder Singh .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 Springer India

About this paper

Cite this paper

Singh, J., Bilga, P.S. (2014). Optimization of Dry Ball Burnishing Process Using Neuro-Fuzzy Interface System and Genetic Algorithm. In: Khangura, S., Singh, P., Singh, H., Brar, G. (eds) Proceedings of the International Conference on Research and Innovations in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, New Delhi. https://doi.org/10.1007/978-81-322-1859-3_15

Download citation

  • DOI: https://doi.org/10.1007/978-81-322-1859-3_15

  • Published:

  • Publisher Name: Springer, New Delhi

  • Print ISBN: 978-81-322-1858-6

  • Online ISBN: 978-81-322-1859-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics