Skip to main content
Book cover

AMST ’99 pp 125–136Cite as

High-Speed Continuos and Discontinuos Machining of Hardened Steel and Hard Cast Iron Using Submicrometer Ceramics on the Basis of Al2O3

  • Conference paper
  • 363 Accesses

Part of the book series: International Centre for Mechanical Sciences ((CISM,volume 406))

Abstract

The performance of very hard and strong pure Al2O3 ceramics with grain sizes of 0.5–0.7 pm is investigated on machining hardened steel (HRC ≈ 60) and globular hard cast iron (HRC ≈ 43). These ceramics are successfully applied even at high speed (300 m/min) or with a high feed rate (0.3 mm/rev) and depth of cut (2 mm). Surprisingly, the new ceramics surpass CBN tools on discontinuous and interrupted conditions.

The behaviour of pure submicrometre alumina tools is compared with new Al2O3/Ti(C,O) composites of the same grain size and with advanced commercial grades.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. Krell, A., Blank, P., Wagner, E., Bartels, G.: Advances in the Grinding Efficiency of Sintered Alumina Abrasives, J. Am. Ceram. Soc., 79 (1996) 3, 763–9

    Google Scholar 

  2. Wellein, G., Fabry, J.: Hartdrehen ist mehr als der Einsatz von CBN (Cutting of hard materials is more than the application of CBN, in German), Werkzeug-Technik, 45 (1996) 9 /10, 7–10

    Google Scholar 

  3. Krell, A., Blank, P.: Grain Size Dependence of Hardness in Dense Submicrometer Alumina, J. Am. Ceram. Soc., 78 (1995) 4, 1118–20

    Google Scholar 

  4. Krell, A.: Improved Hardness and Hierarchic Influences on Wear in Submicron Sintered Alumina, Mater. Sci. Eng. A, 209 (1996) 1–2, 156–63

    Google Scholar 

  5. Krell, A.: Fracture origin and strength in advanced pressureless sintered alumina, J. Am. Ceram. Soc., 81 (1998) 7, 1900–1906

    Google Scholar 

  6. Xiao, H.: Wear Behaviour and Wear Mechanism of Ceramic Tools in Machining Hardened Alloyed Steel, Wear, 139 (1990) 2, 439–51

    Google Scholar 

  7. Krell, A., Berger, L.-M., Blank, P.: Submicrometer Al203/Ti(C,O,N) Composites for Tool Applications, Proc. 22nd Annual Conference on Composites, Advanced Ceramics, Materials, and Structures, The American Ceramic Society, Westerville (OH), 1998, xxx-xxx

    Google Scholar 

  8. Goh, G.K.L., Lim, L.C., Rahman, M., Lim, S.C: Effect of Grain Size on Wear Behaviour of Alumina Cutting Tools, Wear, 206 (1997) 1 /2, 24–32

    Article  Google Scholar 

  9. Takahashi, T., Katsumura, Y., Suzuki, H.: Cutting Performance of White Ceramic Tools having High Strength, J. Japan. Soc. of Powder and Powder Metall., 41 (1994) 1, 33–37

    Article  Google Scholar 

  10. Krell, A., Blank, P.: The Influence of Shaping Method on the Grain Size Dependence of Strength in Dense Submicrometre Alumina, J. Europ. Ceram. Soc., 16 (1996) 11, 1198–1200

    Google Scholar 

  11. Krell, A.: Fortschritte in der spanenden Metallbearbeitung durch Keramiken mit Submikrometer-Gefüge (Advances in Machining Metals Using Ceramics with Submicron Microstructures, in German), Hartstoffe (Proc. of the Hagen Symposium on Powder Metallurgy, 13–14 Nov. 1997 ), Werkstoff-Informationsgesellschaft, Frankfurt, 1997, 57–76

    Google Scholar 

  12. Krell. A., Klaffke, D.: Effects of Grain Size and Humidity on Fretting Wear in Fine-Grained Alumina, Al203/TiC, and Zirconia, J. Am. Ceram. Soc., 79 (1996) 4, 1034–40

    Google Scholar 

  13. Koinkar, V.N., Bushan, B.: Microtribological Studies of Al203, Al203-TiC, Polycrystalline and Single-Crystal Mn-Zn Ferrite, and SiC Head Slider Materials, Wear, 202 (1996) 1, 110–22

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 1999 Springer-Verlag Wien

About this paper

Cite this paper

Krell, A., Blank, P., Berger, LM., Richte, V. (1999). High-Speed Continuos and Discontinuos Machining of Hardened Steel and Hard Cast Iron Using Submicrometer Ceramics on the Basis of Al2O3. In: Kuljanic, E. (eds) AMST ’99. International Centre for Mechanical Sciences, vol 406. Springer, Vienna. https://doi.org/10.1007/978-3-7091-2508-3_11

Download citation

  • DOI: https://doi.org/10.1007/978-3-7091-2508-3_11

  • Publisher Name: Springer, Vienna

  • Print ISBN: 978-3-211-83148-9

  • Online ISBN: 978-3-7091-2508-3

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics