Abstract
The applicability and the influence of pin structures in dependence on the adhesive properties in hybrid joints are investigated in the course of this paper. First, single lap joint experiments are performed and a Finite Element model is used to obtain force-displacement curves, and thus the specific simulation parameters. The comparison of different models with a pin a semi-spherical pin, and without a pin show that the pin has a positive influence, especially on low adhesive strengths. In contrast, the pin has a lesser effect for adhesive joints with high strength. In the following study, different pin geometries, pin sizes and adhesive bonding parameters are tested. It is shown that the negative influence of a pin for high adhesive strength can be compensated by the specific design of a pin. Furthermore, small pins ensure the best force transmission performance. Finally, the alignment of elliptical pins depends on the bonding properties, as for high strength parameters, the pin should be oriented in load direction, and for low strength parameters, it is ideal to orient the pin transversely to the load direction.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Fleischer, J., Nieschlag, J.: Introduction to CFRP-metal hybrids for lightweight structures. Prod. Eng. 12(2), 109–111 (2018). https://doi.org/10.1007/s11740-018-0825-0
Kießling, R., Ihlemann, J., Pohl, M., Stommel, M., Dammann, C., Mahnken, R., Bobbert, M., Meschut, G., Hirsch, F., Kästner, M.: On the design, characterization and simulation of hybrid metal-composite interfaces. Appl. Compos. Mater. 24(1), 251–269 (2017). https://doi.org/10.1007/s10443-016-9526-z
Messler, R.W.: Joining composite materials and structures: some thought-provoking possibilities. J. Thermoplast. Compos. Mater. 17(1), 51–75 (2004). https://doi.org/10.1177/0892705704033336
Ngyuen, A., Brandt, M., Feih, S., Orifici, A.: Hierarchical surface features for improved bonding and fracturetoughness of metal–metal and metal–composite bonded joints. Int. J. Adhes. Adhes. 66, 81–92 (2016)
Ngyuen, A., Brandt, M., Feih, S., Orifici, A., Amarasinghe, C.: Pin pull-out behaviour for hybrid metal-composite joints with integrated reinforcements. Compos. Struct. 155, 160–172 (2016)
Ngyuen, A., Brandt, M., Feih, S., Orifici, A., Amarasinghe, C.: Loading, support and geometry effects for pin-reinforced hybrid metal-composite joints. Compos.: Part A 98, 192–206 (2017)
Ucsnik, S., Scheerer, M., Zaremba, S., Pahr, D.H.: Experimental investigation of a novel hybrid metal-composite joining technology. Compos.: Part A 41, 369–374 (2010)
Ucsnik, S.: Pin-based hybrid joining. 5th Anniversary of the Institute of Carbon Composite, München (2014)
Huelsbusch, D., Haack, M., Solbach, A., Emmelmann, C., Walther, F.: Influence of pin size on tensile and fatigue behavior of TI-CFRP hybrid structures produced by laser additive manufacturing. In: ICCM International Conferences on Composite Materials, July 2015
Teufelberger Composite GmbH: T-IGEL® Anbindung. https://www.teufelberger.com/ (2019)
Fronius International GmbH: CMT-Pin® Anbindung. https://www.fronius.com/de/schweisstechnik/kompetenzen/schweissprozesse/cmt-pin (2019)
Dröder, K., Brand, M., Kühn, M.: Numerical and experimental analyses on the influence of array patterns in hybrid metal-FRP materials interlocked by mechanical undercuts. Procedia CIRP 62, 51–55 (2017)
Günther, F., Pohl, M., Stommel, M., Kretzschmar, V., Scheuermann, G.: Optimising mechanical interlocking interface of CFRP-hybrids. Hybrid Materials and Structures, Bremen (2018)
Dassault Systemes Simulia: Course – modeling fracture and failure with abaqus. Lecture Notes. https://www.3ds.com/products-services/simulia/services/training-courses/course-descriptions/modeling-fracture-and-failure-with-abaqus/ (2019). Zugegriffen: 15. Juli 2019
Turon, A., Costa, J., Camanho, P.P., Dávila, C.G.: Simulation of delamination in composites under high-cycle fatigue. Compos. Part A: Appl. Sci. Manuf. 38(11), 2270–2282 (2007). https://doi.org/10.1016/j.compositesa.2006.11.009
Su, X., Yang, Z., Liu, G.: Finite element modelling of complex 3D static and dynamic crack propagation by embedding cohesive elements in abaqus. Acta Mech. Solida Sin. 23, 271–282 (2010)
Stuparu, F.A., Apostol, D.A., Constantinescu, D.M., Picu, C.R., Sandu, M., Sorohan, S.: Cohesive and XFEM evaluation of adhesive failure for dissimilar single-lap joints. Procedia Struct. Int. 2, 316–325 (2016). https://doi.org/10.1016/j.prostr.2016.06.041
Reinoso, J., Blázquez, A., París, F.: Damage simulations in composite structures in the presence of stress gradients. In: Modeling Damage, Fatigue and Failure of Composite Materials, pp. 391–424 (2015)
Pirondi, A., Giuliese, G., Moroni, F., Bernasconi, A., Jamil, A.: Simulating the mixed-mode fatigue delamination/debonding in adhesively-bonded composite joints. In: Fatigue and Fracture of Adhesively-Bonded Composite Joints, pp. 369–400 (2014)
Moya-Sanz, E.M., Ivañez, I., Garcia-Castillo, S.K.: Effect of the geometry in the strength of single-lap adhesive joints of composite laminates under uniaxial tensile load. Int. J. Adhes. Adhes. 72, 23–29 (2017). https://doi.org/10.1016/j.ijadhadh.2016.10.009
Minnicino, M.A., Santare, M.H.: Modeling the progressive damage of the microdroplet test using contact surfaces with cohesive behavior. Compos. Sci. Technol. 72(16), 2024–2031 (2012). https://doi.org/10.1016/j.compscitech.2012.09.009
Jung Lee, M., Min Cho, T., Seock Kim, W., Chai Lee, B., Ju Lee, J.: Determination of cohesive parameters for a mixed-mode cohesive zone model. Int. J. Adhes. Adhes. 30(5), 322–328 (2010). https://doi.org/10.1016/j.ijadhadh.2009.10.005
Harper, P.W., Sun, L., Hallett, S.R.: A study on the influence of cohesive zone interface element strength parameters on mixed mode behaviour. Compos. Part A: Appl. Sci. Manuf. 43(4), 722–734 (2012). https://doi.org/10.1016/j.compositesa.2011.12.016
Giuliese, G., Pirondi, A., Moroni, F.: A cohesive zone model for three-dimensional fatigue debonding/delamination. Procedia Mater. Sci. 3, 1473–1478 (2014)
Campilho, R.D., Fernandes, T.A.: Comparative evaluation of single-lap joints bonded with different adhesives by cohesive zone modelling. Procedia Eng. 114, 102–109 (2015). https://doi.org/10.1016/j.proeng.2015.08.047
Anyfantis, K.N.: Finite element predictions of composite-to-metal bonded joints with ductile adhesive materials. Compos. Struct. 94(8), 2632–2639 (2012). https://doi.org/10.1016/j.compstruct.2012.03.002
DIN EN 6034: Bestimmung der interlaminaren Energiefreisetzungsrate, Mode II (2015)
DIN EN 6033: Bestimmung der interlaminaren Energiefreisetzungsrate, Mode I (2015)
Dassault Systems: Simulia Abaqus Unified FEA (2017)
Autodesk: Helius PFA 2019. https://www.autodesk.com/products/helius-pfa/overview (2019). Accessed 17 July 2019
Acknowledgment
The funding by the German Research Foundation (DFG) for the project SPP1712 “Intrinsic Hybrid Composites for Lightweight Structures – Fundamentals of Manufacturing, Characterization and Design” is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer-Verlag GmbH Germany, part of Springer Nature
About this paper
Cite this paper
Günther, F., Ewens, J., Stommel, M. (2020). Potential of Mesoscale Structural Elements in the Interface of Hybrid CFRP-Metal-Parts on the Load Transfer. In: Hopmann, C., Dahlmann, R. (eds) Advances in Polymer Processing 2020. Springer Vieweg, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-60809-8_18
Download citation
DOI: https://doi.org/10.1007/978-3-662-60809-8_18
Published:
Publisher Name: Springer Vieweg, Berlin, Heidelberg
Print ISBN: 978-3-662-60808-1
Online ISBN: 978-3-662-60809-8
eBook Packages: EngineeringEngineering (R0)