Abstract
A systematic modeling approach to predict and manipulate the static and dynamic process machine interactions in tool grinding is described. The modeling approach is verified by experimental investigations gained by means of an industrial tool grinding machine and separate test stands. It combines models of the static and dynamic behavior of the grinding machine and its components with a microscopic grinding process model. Material removal algorithms are applied to cope with the changing shape and changing mechanical properties of the workpiece during grinding. The interaction model has been applied in the process planning phase to optimize tool paths and process parameters in order to reduce resulting shape errors in ground tools.
This is a preview of subscription content, log in via an institution.
Buying options
Tax calculation will be finalised at checkout
Purchases are for personal use only
Learn about institutional subscriptionsPreview
Unable to display preview. Download preview PDF.
References
European Cutting Tool Association: Zerspanungswerkzeuge: Marktvolumen weltweit, Fertigung Sonderausgabe – Werkzeuge 12, 7 (2010)
Aurich, J.C., Biermann, D., Blum, H., Brecher, C., Carstensen, C., Denkena, B., Klocke, F., Kröger, M., Steinmann, P., Weinert, K.: Modelling and Simulation of Process - Machine Interaction in Grinding Production Engineering, vol. 3, pp. 111–120 (2008)
de Payrebrune, K., Kröger, M., Deichmueller, M., Denkena, B.: Investigation on the Dynamics of Tool Grinding, Machine Dynamics Problems, vol. 33, pp. 92–104 (2009)
Popp, K., Kröger, M., Deichmueller, M., Denkena, B.: Analysis of the Machine Structure and Dynamic Response of a Tool Grinding Machine. In: 1st International Conference on Process Machine Interactions, pp. 299–307 (2008)
Popp, K., Kröger, M., Deichmueller, M., Denkena, B.: On Contact Modeling of Workpiece and Grinding Wheel with Nonlinear Elements. In: 7th EUROMECH Solid Mechanics Conference, pp. 281–282 (2009)
Chang, H.-C., Wang, J.-J.J.: A stochastic Grinding Force Model considering Random Grit Distribution. International Journal of Machine Tools and Manufacture 48, 1335–1344 (2008)
van Hook, T.: Real-Time Shaded NC Milling Display ACM SIGGRAPH Computer Graphics, vol. 20, pp. 15–20 (1986)
Denkena, B., Böß, V.: Technological NC Simulation for Grinding and Cutting Processes Using CutS. In: 12th CIRP Conference on Modelling of Machining Operations, vol. II, pp. 563–566 (2009)
Biermann, D., Mohn, T.: A Geometric-Kinematical Approach for the Simulation of Complex Grinding Processes. In: 6th CIRP International Conference on ICME (2008)
Denkena, B., Tracht, K., Yu, J.-H.: Advanced NC-Simulation based on the Dexelmodel and the HRMC-Algorithm Production, Engineering, vol. XIII(1), pp. 91–94 (2006)
de Payrebrune, K., Kröger, M.: Modal Reduction of Dynamics of Tool Grinding. In: 2nd International Conference on Process Machine Interactions (2010)
Denkena, B., Deichmueller, M., Kröger, M., Popp, K.M., Carstensen, C., Schroeder, A., Wiedemann, S.: Geometrical Analysis of the Complex Contact Area for Modeling the local Distribution of Process Forces in Tool Grinding. In: 1st International Conference on Process Machine Interactions, pp. 289–298 (2008)
Han, W., Reddy, D.: Plasticity. Springer (1999)
Brokate, M., Carstensen, C., Valdman, J.: A Quasi-Static Boundary Value Problem in Multi-Surface Elastoplasticity. I: Analysis, Math. Methods Appl. Sci. 27(14), 1697–1710 (2004)
Schröder, A., Wiedemann, S.: Error Estimates in Elastoplasticity using a Mixed Method, Humboldt Universität zu Berlin, Institute of Mathematics, Preprint 11-01 (2011)
Schröder, A.: Mixed Finite Element Methods of Higher-Order for Model Contact Problems. Humboldt Universität zu Berlin, Institute of Mathematics, Preprint 09-16, submitted to SINUM (2009)
Schröder, A., Wiedemann, S.: Humboldt Universität zu Berlin, Institute of Mathematics, Preprint 11-02 (2011)
Schröder, A.: Constraints coefficients in hp-FEM. Numerical Mathematics and Advanced Applications, 183–190 (2008)
Schröder, A.: Constrained approximation in hp-FEM: Unsymmetric subdivisions and multilevel hanging nodes. LNCSE, vol. 1(76), pp. 317–325 (2009)
Han, W., Reddy, D.: On the Finite Element Method for Mixed Variational Inequalities arising in Elastoplastiity. SINUM 32(6), 1778–1807 (1995)
Brokate, M., Carstensen, C., Valdman, J.: A quasi-static Boundary Value Problem in Multi-Surface Elastoplasticity. II: Numerical Solution, Math. Methods Appl. Sci. 28(8), 881–901 (2005)
Wang, C.Y., Clausen, R.: Marble Cutting with Single Point Cutting Tool and Diamond Segments. Machine Tools & Manufacture 42, 1045–1054 (2002)
Lemaitre, J., Desmorat, R.: Engineering Damage Mechanics. Springer (2005)
Deichmueller, M., Denkena, B., de Payrebrune, K.M., Kröger, M., Wiedemann, S., Schroeder, A., Carstensen, C.: Determination of Static and Dynamic Deflections in Tool Grinding using a Dexel-Based Material Removal Simulation. In: 2nd CIRP International Conference on Process Machine Interactions (2010)
Tönshoff, H., Peters, J., Inasaki, I., Paul, T.: Modelling and Simulation of Grinding Processes. CIRP Annals - Manufacturing Technology 41, 677–688 (1992)
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2013 Springer-Verlag Berlin Heidelberg
About this paper
Cite this paper
Deichmueller, M. et al. (2013). Modeling of Process Machine Interactions in Tool Grinding. In: Denkena, B., Hollmann, F. (eds) Process Machine Interactions. Lecture Notes in Production Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-32448-2_7
Download citation
DOI: https://doi.org/10.1007/978-3-642-32448-2_7
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-642-32447-5
Online ISBN: 978-3-642-32448-2
eBook Packages: EngineeringEngineering (R0)