Skip to main content

Robotic Deburring Based on On-line Burr Measurement

  • Conference paper
  • First Online:
Burrs - Analysis, Control and Removal
  • 2230 Accesses

Abstract

A new approach is presented in this paper for modeling and control of an automated deburring process that utilizes a hybrid robot and a compliant toolhead. The robot is used for motion control while the toolhead is used for force control. This toolhead has a pneumatic spindle that can be extended and retracted by three pneumatic actuators to provide the tool compliance. The model for deburring process is developed based on the dynamics of the compliant toolhead and the micro-contact model. By integrating a linear encoder, this toolhead can be used for on-line burr measurement through sensing the tool length variation due to burrs. For the deburring control, a closed-loop tool length controller is developed to regulate the tool length through the tool length sensing. This control method has been modeled, simulated, and implemented. Both simulation and experiment results demonstrate the effectiveness of the presented method.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Nakayama, K., Arai, M., 1987, Burr formation in metal cutting, Annals of the CIRP 36(1):33–36.

    Article  Google Scholar 

  2. Ko, S.-L., Dornfeld, D.A., 1991, A study on burr formation mechanism, Journal of Engineering Materials and Technology, 113:75–87.

    Article  Google Scholar 

  3. Chern, G.-L. Dornfeld, D.A., 1996, Burr/breakout model development and experimental verification, Journal of Engineering Materials and Technology, 118:201–206.

    Article  Google Scholar 

  4. Hashimura, M., Chang, Y.P., Dornfeld, D.A., 1999, Analysis of burr formation mechanism in orthogonal cutting, Journal of Manufacturing Science and Engineering, 121:1–7.

    Article  Google Scholar 

  5. Klocke, F., Hoppe, S., Fritsch, R., 2004, FE-modeling of burr formation in orthogonal cutting, in: Proceedings of the Seventh International Conference on Deburring and Surface Finishing, 7–9 June, University of California, Berkeley:47–56.

    Google Scholar 

  6. Min, S., Dornfeld, D.A., Kim, J., Shyu, B., 2001, Finite element modeling of burr formation in metal cutting, Machining Science and Technology, 5(3):307–322.

    Article  Google Scholar 

  7. Huissoon, J.P., Ismail, F., Jafari, A., Bedi, S., 2000, Automated polishing of die steel surfaces, International Journal of Advanced Manufacturing Technology, 19:285–290.

    Article  Google Scholar 

  8. Tam, H., Lui, O.C., Mok, A.C.K., 1999, Robotic polishing of free-form surfaces using scanning paths, Journal of Materials Processing Technology, 95:191–200.

    Article  Google Scholar 

  9. Einav, O., 1995, Large work envelope fully-automated aircraft panel polishing cell, in: Proceedings of the International Robotics & Vision Automation Conference, 9–11 May, Detroit, Michigan.

    Google Scholar 

  10. Sasaki, T., Miyoshi, T., Saito, K., 1991, Knowledge acquisition and automation of polishing operation for injection mold, Journal of the Japan Society of Precision Engineering 25(3):193–199.

    Google Scholar 

  11. Kawata, K., Sawada, Y., Yamashita, M., 1992, A new method of teaching and path generation for automatic die and mold polishing system, in: Proceedings of Japan/USA Symposium on Flexible Automation:971–974.

    Google Scholar 

  12. Proctor, F.M., Murphy, K.N., 1989. Advanced deburring system technology, ASME Winter Annual Meeting, 10–15, December, San Francisco, CA, PED-38.

    Google Scholar 

  13. Rasmussen, B., Derby, S., 1988, Design and evaluation of robotic end-effectors for an automated die finishing system, in: Proceedings Symposium on Computer-Aided Design and Manufacture of Dies and Molds (ASME Winter Annual Meeting):61–74.

    Google Scholar 

  14. ATI Industrial Automation, http://www.ati-ia.com/index.aspx

  15. PushCorp, Inc., http://www.pushcorp.com

  16. RAD, The Robotic Accessories Leader, http://www.rad-ra.com/index.htm

  17. Xi, F., Liao, L., Mohamed, R., Liu, K., 2008, A tripod-based polishing/deburring machine, in Smart Devices and Machines for Advanced Manufacturing, eds. Wang, L., Xi, F., Springer:137–165.

    Chapter  Google Scholar 

  18. Chern, G.-L., 2006, Experimental observation and analysis of burr formation mechanisms in face milling of aluminum alloys, International Journal of Machine Tools & Manufacture, 46(12–13):1517–1525.

    Article  Google Scholar 

  19. Oliver, O, Barrow, G., 1996, An experimental study of burr formation in square shoulder face milling, International Journal of Machinery Tools and Manufacture, 36(9):1005–1020.

    Article  Google Scholar 

  20. Kim, J., Min, S., Dornfeld, D.A., 2001, Optimization and control of drilling burr formation of AISI 304L and AISI 4118 based on drilling burr control charts, International Journal of Machine Tools & Manufacture, 41(7):923–936.

    Article  Google Scholar 

  21. Xi, F., Zhou, X., 2005, Modeling surface roughness for the stone polishing process, International Journal of Machine Tools & Manufacture, 45(1):365–372.

    Article  Google Scholar 

  22. Liao, L., 2008, Modeling and control of automated polishing/deburring, Ph.D. Thesis, Ryerson University, Toronto.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2010 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Liao, L., Xi, F., Engin, S. (2010). Robotic Deburring Based on On-line Burr Measurement. In: Aurich, J., Dornfeld, D. (eds) Burrs - Analysis, Control and Removal. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-00568-8_23

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-00568-8_23

  • Published:

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-00567-1

  • Online ISBN: 978-3-642-00568-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics