Skip to main content

Experimental Analysis of the Cyclic Deformation and Damage Behavior of Characteristic Wheel and Rail Steels

  • Conference paper
System Dynamics and Long-Term Behaviour of Railway Vehicles, Track and Subgrade

Part of the book series: Lecture Notes in Applied Mechanics ((LNACM,volume 6))

  • 707 Accesses

Abstract

As part of an extensive study exemplary results of the basic examinations which were carried out within this project, transmission electron microscopic (TEM) investigations of the microstructure of a cyclic loaded rail steel and the deformation and lifetime behavior of a cyclic loaded wheel steel are represented. For the TEM investigations specimens are worked out of the head of unused rails. With these specimens push-pull tests under several loading conditions are carried out. After failure foils are taken from the gauge length to perform TEM investigations to determine the appearing dislocation structure in the ferritic phase of the pearlite. Additionally the observed dislocation structures are compared with that one found nearby the surface of a used rail taken from a high speed track and that one found in unused rails in the as-received condition. To investigate the cyclic deformation and lifetime behavior of a wheel steel specimens were worked out from several layers of the rim of a monobloc wheel, grade R7, used in high speed trains. Due to the heat treatment at the end of the manufacturing process there are different microstructures within several regions of the wheel rim. The specimens represent these different microstructures. Stress controlled fatigue tests are performed with these specimens. The cyclic deformation behavior, the lifetime behavior and the endurance limit are deduced from push-pull tests. The influence of the different microstructures on the deformation and lifetime behavior is discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 259.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 329.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. B. Denne, K.-H. Lang, D. Löhe (1999) Mikrostruktur von Rädern und Schienen nach verschiedenen Belastungsfällen. In: R. Strauber, C. Lieser, R. Bütje, M. Bannasch (eds.) Werkstoffe für die Verkehrstechnik / Werkstoffwoche 98, Symposium 2, Wiley-VCH, Weinheim, ISBN 3–527-29939–4, 567–572

    Google Scholar 

  2. T. Beck, B. Denne, K.-H. Lang, D. Löhe (1999) Torsionsermüdungsprüfmaschine auf der Basis eines handelsüblichen AC-Servomotors. Werkstoffprüfung 1999, Bad Nauheim, DVM, Berlin, 291–300

    Google Scholar 

  3. B. Denne, K.-H. Lang, D.Löhe (2000) Deformation and Lifetime Behaviour of a Cyclically Loaded Wheel Steel. In: M. R. Bache et. all (eds.) Fatigue 2000 — “Fatigue & Durability Assessment of Materials, Components and Structures” Proc. Int. Conference FATIGUE 2000, 10–12 April 2000, Robinson College Cambridge, EMAS Ltd., West Midlands, UK, ISBN 1 901537 16 1 (2000), 387–394

    Google Scholar 

  4. B. Denne, K.-H. Lang, D.Löhe (2000) Deformation and Lifetime Behaviour of Cyclic Loaded Rail and Wheel Steels. In: P.J. Winkler et al. (eds.): Materials for Transportation Technology, EUROMAT 99-Volume 1, Wiley-VCH, Weinheim, ISBN 3–527–30124–0, 305–311

    Google Scholar 

  5. B. Denne, K.-H. Lang, D. Löhe (2000) TEM-Investigations of the microstructure of a cyclic loaded rail steel. Materials Week 2000, 25. — 28. September 2000, München, Poster B3-P1 http://www.proceedings.materialsweek.org/proceed/mw2000_754.pdf

    Google Scholar 

  6. B. Denne, K.-H. Lang, D. Löhe (2001) Verformungs- und Lebensdauerverhalten des Schienenstahls ”UIC 60 900 A“. ZEV-DET Glasers Annalen — Die Eisenbahntechnik 125, 2, 67–76

    Google Scholar 

  7. T. Beck, B. Denne, K.-H. Lang, D. Löhe (2001) Torsionsermdungsprüfmaschine auf Basis eines handeslsüblichen AC-Servomotors. Materialprüfung, 43, Heft 78, 283–287

    Google Scholar 

  8. H. Bühler, W. Schreiber (1957) Lösung einiger Aufgaben der Dauerschwingfestigkeit mit dem Treppenstufenverfahren. Archiv für das Eisenhüttenwesen, 28, Heft 3, 153 – 156

    Google Scholar 

  9. D. Pilo (1979) Zum Wechselverformungsverhalten normalisierter unlegierter Stähle mit Kohlenstoffgehalten von 0,01 bis 1,02 Gew.-%. Dr.-Ing. Thesis, Universität Karlsruhe (TH), Germany

    Google Scholar 

  10. G.F. Vander Voort (1984) Measurement of the interlamellar spacing of pearlite. Metallography 17, 1–17

    Article  Google Scholar 

  11. M. Becker (1987) Das Wechselverformungsverhalten von CK 45 und CK 80 im Temperaturbereich zwischen 295 K und 873 K. Dr.-Ing. Thesis, Universität Karlsruhe (TH), Germany

    Google Scholar 

  12. D. Eifler (1985) Zusammenhang zwischen Mikrostruktur und Schwingfestigkeitsverhalten bei Stählen. In: D. Munz (ed.) Ermüdungsverhalten metallischer Werkstoffe, DGM-Verlag Oberursel, Germany, 7–9

    Google Scholar 

  13. G. Schleinzer (2000) Residual Stress Formation During the Roller Straightening of Rails“, PhD-Thesis, Institut für Mechanik, Montanuniversität Leoben, Austria

    Google Scholar 

  14. H. Sunwoo (1982) Cyclic deformation of pearlitic eutectoid rail steel. Metallurgical Transactions A, 13A, 2035–2047

    Article  Google Scholar 

  15. P. Lukas, M. Klesnil (1992) Fatigue of metallic materials. Elsevier Scientific Publ. Comp., Amsterdam, The Netherlands

    Google Scholar 

  16. D. Eifler (1981) Inhomogene Deformationserscheinungen bei Schwingbeanspruchung eines unterschiedlich wärmebehandelten Stahles des Types 42 Cr Mo 4. Dr.-Ing. Thesis, Universität Karlsruhe (TH), Germany

    Google Scholar 

  17. V. Schulze (1993) Die Auswirkungen kugelgestrahlter Randschichten auf das quasistatische sowie ein- und zweistufige zyklische Verformungsverhalten von vergütetem 42CrMo4. Dr.-Ing. Thesis, Universität Karlsruhe (TH), Germany

    Google Scholar 

  18. D. Eifler, E. Macherauch (1983) Inhomogeneous work-softening during cyclic loading of SAE 4140 in different heat treated states. In: G.C. Sih, J.W. Provan (eds), Proc. Int. Symp. Defects, Fracture and Fatigue 2, Martinus Nijhoff/Dr. W. Junk Publ., The Hague, The Netherlands, 171–182

    Chapter  Google Scholar 

  19. E. Macherauch, D. Eifler (1990) Microstructure and cyclic deformation of plain carbon and low alloyed steels. Int. J. Fatigue 12, 165–174

    Article  Google Scholar 

  20. D. Pilo, W. Reik, P. Mayr, E. Macherauch (1979) Cyclic Induced Creep of a Plain Carbon Steel at Room Temperature. Fatigue of Engineering Materials and Structures 1, 287–295

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2003 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Denne, B., Lang, KH., Löhe, D. (2003). Experimental Analysis of the Cyclic Deformation and Damage Behavior of Characteristic Wheel and Rail Steels. In: Popp, K., Schiehlen, W. (eds) System Dynamics and Long-Term Behaviour of Railway Vehicles, Track and Subgrade. Lecture Notes in Applied Mechanics, vol 6. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-540-45476-2_11

Download citation

  • DOI: https://doi.org/10.1007/978-3-540-45476-2_11

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-07864-4

  • Online ISBN: 978-3-540-45476-2

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics