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Tool Wear Measurement in Single Point Incremental Forming

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Advances in Manufacturing Engineering and Materials

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Forming tool in manufacturing industries plays a vital role in processing and finished part surface profile. Tool wear in single point incremental forming (SPIF) is studied in the present study with the aim to investigate the effect of input parameters. Image tool wizard of MATLAB R2010a software is used for the wear measurement. The image of tool end is transformed into the histogram plot and the difference of bar length is measured as wear. For experiment, six parameters, namely step depth, feed rate, spindle speed, thickness of material, wall angle and lubricant are considered for SPIF of aluminum AA3003-O. Experiments are being made based on the Taguchi technique followed by ANOVA analysis to study the effect of process parameters and the image analysis is used for the measurement of tool wear. The results shows that the significant input parameters are step depth, feed rate of tool and spindle speed for tool wear whereas wall angle is insignificant.

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Author information

Authors and Affiliations

  1. Birla Institute of Technology, Mesra, Off Campus-Patna, Patna, 800014, Bihar, India

    Manish Oraon

  2. Birla Institute of Technology, Mesra, Off Campus-Deoghar, Deoghar, 814142, Jharkhand, India

    Vinay Sharma

Authors
  1. Manish Oraon
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  2. Vinay Sharma
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Corresponding author

Correspondence to Manish Oraon .

Editor information

Editors and Affiliations

  1. Faculty of Manufacturing Technologies, Technical University of Košice with a seat in Prešov, Prešov, Slovakia

    Sergej Hloch

  2. Institute of Geonics of the CAS, Ostrava-Poruba, Czech Republic

    Dagmar Klichová

  3. Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland

    Grzegorz M. Krolczyk

  4. Indian School of Mines (ISM), Indian Institute of Technology, Dhanbad, Jharkhand, India

    Somnath Chattopadhyaya

  5. Institute of Geonics of the CAS, Ostrava-Poruba, Czech Republic

    Lucie Ruppenthalová

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Oraon, M., Sharma, V. (2019). Tool Wear Measurement in Single Point Incremental Forming. In: Hloch, S., Klichová, D., Krolczyk, G., Chattopadhyaya, S., Ruppenthalová, L. (eds) Advances in Manufacturing Engineering and Materials. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-319-99353-9_39

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  • DOI: https://doi.org/10.1007/978-3-319-99353-9_39

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-99352-2

  • Online ISBN: 978-3-319-99353-9

  • eBook Packages: EngineeringEngineering (R0)

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