Abstract
The Joint replenishment problem (JRP) is a model for inventory optimization when ordering multiple products is required. This model allows reducing total inventory costs compared to the practice of performing individual optimization of each product. The saving cost is produced by sharing the fixed ordering costs between several products. The JRP model can be solved using two strategies: the direct grouping strategy (DGS) and the indirect grouping strategy (IGS), which vary in the way the products are grouped. As it can be seen in this chapter, several authors use the JRP model in its simplest version, but it can be easily extended to include restrictions for approximate the model to more realistic applications. Due to the combinatorial nature and the restriction inclusion to the JRP model, it is necessary to use advanced techniques that allow obtaining good solutions in reasonable computing times. This chapter presents the JRP with resource and capacity constraints, which is solved using two genetic algorithms for the evaluation of the Indirect and the Direct Grouping Strategies (IGS and DGS).
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Arango-Serna MD, Zapata-Cortes JA, Serna-Uran CA (2018) Collaborative multiobjective model for urban goods distribution optimization. In: García-Alcaraz J, Alor-Hernández G, Maldonado-Macías A, Sánchez-Ramírez C (eds) New perspectives on applied industrial tools and techniques. Management and industrial engineering, pp 47–70. Springer, Cham
Arango-Serna MD, Andrés-Romano C, Zapata-Cortes JA (2016) Collaborative goods distribution using the IRP model. DYNA 83(196):204–2012
Arango-Serna MD, Gómez-Montoya RA, Zapata-Cortes JA (2013a) Measurement and improvement of the coal dispatch operation through statistical models R & R. Bol Cienc Tierra 33:135–146 (in Spanish)
Arango-Serna MD, Adarme W, Zapata-Cortes JA (2013b) Collaborative inventories in the optimization of the supply chain. Dyna 80(181):71–80 (in Spanish)
Arango MD, Zapata-Cortes JÁ, Adarme W (2011) Application of the inventory model managed by the seller in a company of the Colombian food sector. Rev EIA 15:21–32 (in Spanish)
Arango-Serna MD, Zapata-Cortes JA, Gutierrez D (2015) Modeling the inventory routing problem (IRP) with multiple depots with genetic algorithms. IEEE Lat Am Trans 13(12):3959–3965
Arango-Serna MD, Serna-Uran CA, Zapata-Cortes JA, Alvarez AF (2014) Vehicle routing to multiple warehouses using a memetic algorithm. Procedia Soc y Behav Sci 160(19):587–596
Bancoldex (2013) Classification of companies in Colombia. Available in: https://www.bancoldex.com/Sobre-microempresas/Clasificacion-de-empresas-en-Colombia315.aspx. Retrieved on Feb 2017 (in Spanish)
Bastos LSL, Mendes ML, Nunes DRL, Melo ACS, Carneiro MP (2017) A systematic literature review on the joint replenishment problem solutions: 2006–2015. Production 27 e20162229:1–11. https://doi.org/10.1590/0103-6513.222916
Cha BC, Moon IK, Park JH (2008) The joint replenishment and delivery scheduling of the one-warehouse, n-retailer system. Transp Res Part E Logist Transp Rev 44(5):720–730. https://doi.org/10.1016/j.tre.2007.05.010
Chen T, Wahab MIM, Ongkunaruk P (2016) A joint replenishment problem considering multiple trucks with shipment and resource constraints. Comput Oper Res 74:53–63
Chopra S, Meindl S (2008) Supply chain management, 3rd edn. Prentice Hall, Mexico (in Spanish)
Coelho LC, Laporte G (2014) Optimal joint replenishment, delivery and inventory management policies for perishable products. Comput Oper Res 47:42–52. https://doi.org/10.1016/j.cor.2014.01.013
Fonseca CM, Fleming PJ (1995) An overview of evolutionary algorithms in multiobjective optimization. Evol Comput 3(1):1–16
Goyal S (1975) Analysis of joint replenishment inventory systems with resource restriction. Oper Res Q 26:197–203
Goyal SK (1973) Determination of economic packaging frequency for items jointly replenished. Manag Sci 20(2):232–235
Goyal SK (1974) Determination of optimum packaging frequency of items jointly replenished. Manag Sci 21(4):436–443
Goyal SK Belton AS (1979) A simple method of determining order quantities in joint replenishment under deterministic demand. Manag Sci 25(6):604
Goyal SK, Deshmukh SG (1993) A note on ‘The economic ordering quantity for jointly replenished items. Int J Prod Res 31(12):2959–2961
Goyal SK, Satir AT (1989) Joint replenishment inventory control: deterministic and stochastic models. Eur J Oper Res 38:2–13
Hong SP, Kim YH (2009) A genetic algorithm for joint replenishment based on the exact inventory cost. Comput Oper Res 36(1):167–175. https://doi.org/10.1016/j.cor.2007.08.006
Hoque MA (2006) An optimal solution technique for the joint replenishment problem with storage and transport capacities and budget constraints. Eur J Oper Res 175:1033–1042
Kaspi M, Rosenblatt MJ (1983) An improvement of Silver’s algorithm for the joint replenishment problem. IEEE Trans 15(3):264–267
Kaspi M, Rosenblatt MJ (1991) On the economic ordering quantity for jointly replenished items. Int J Prod Res 29(1):107–114
Khouja M, Goyal SK (2008) A review of the joint replenishment problem literature: 1989-2005. Eur J Oper Res 186(1):1–16. https://doi.org/10.1016/j.ejor.2007.03.007
Khouja M, Michalewicz Z, Satoskar S (2000) A comparison between genetic algorithms and the RAND method for solving the joint replenishment problem. Prod Plan Control 11:556–564
Li CY, Gao J, Zhang TW, Wang XT (2014) Differential evolution algorithm for constraint joint replenishment problem. In: 2014 8th international conference on future generation communication and networking. IEEE, New York. https://doi.org/10.1109/fgcn.2014.23
Li C, Xu X, Zhan D (2009) Solving joint replenishment problem with deteriorating items using genetic algorithm. J Adv Manuf Syst 8(1):47–56. https://doi.org/10.1142/S0219686709001626
Moon IK, Goyal SK, Cha BC (2008) The joint replenishment problem involving multiple suppliers offering quantity discounts. Int J Syst Sci 39(6):629–637
Moon IK, Cha BC (2006) The joint replenishment problem with resource restriction. Eur J Oper Res 173(1):190–198. https://doi.org/10.1016/j.ejor.2004.11.020
Nagasawa K, Irohara T, Matoba Y, Liu S (2015) Applying genetic algorithm for can-order policies in the joint replenishment problem. Ind Eng Manag Syst 14(1):1–10. https://doi.org/10.7232/iems.2015.14.1.001
Olsen AL (2005) An evolutionary algorithm to solve the joint replenishment problem using direct grouping. Comput Ind Eng 48(2):223–235. https://doi.org/10.1016/j.cie.2005.01.010
Olsen AL (2008) Inventory replenishment with interdependent ordering costs: an evolutionary algorithm solution. Int J Prod Econ 113(1):359–369. https://doi.org/10.1016/j.ijpe.2007.09.004
Ongkunaruk P, Wahab MIM, Chen Y (2016) A genetic algorithm for a joint replenishment problem with resource and shipment constraints and defective items. Int J Product Econ 175:142–152
Porras E, Dekker R (2006) An efficient optimal solution method for the joint replenishment problem with minimum order quantities. Eur J Oper Res 174(3):1595-1615. https://doi.org/10.1016/j.ejor.2005.02.056
Porras E, Dekker R (2008) A solution method for the joint replenishment problem with correction factor. Int J Prod Econ 113(2):834–851. https://doi.org/10.1016/j.ijpe.2007.11.008
Qu H, Wang L, Zeng YR (2013) Modeling and optimization for the joint replenishment and delivery problem with heterogeneous items. Knowl Based Syst 54:207–215. https://doi.org/10.1016/j.knosys.2013.09.013
Rosenblatt MJ (1985) Fixed cycle, basic cycle and EOQ approaches to the multi-item single-supplier inventory system. Int J Product Res 23(6):1131–1139
Shu FT (1971) Economic ordering frequency for two items jointly replenished. Manag Sci 17(6):B406–B410
Silver EA (1976) A simple method of determining order quantities in joint replenishments under deterministic demand. Manag Sci 22(12):1351–1361
Strijbosch LWG, Heuts RMJ, Luijten MLJ (2002) Cyclical packaging planning at a pharmaceutical company. Int J Oper Product Manag 22(5):549–564
Taleizadeh AA, Akhavan-Niaki ST, Nikousokhan R (2011) Constraint multiproduct joint-replenishment inventory control problem using uncertain programming. Appl Soft Comput 11:5143–5154
Tiwari A, Roy R, Jared G, Munaux O (2002) Evolutionary-based techniques for real-life optimisation: development and testing. Appl Soft Comput 1(4):301–329
Van Eijs MJG, Heuts RMJ, Kleijnen JPC (1992) Analysis and comparison of two strategies for multi-item inventory systems with joint replenishment costs. Eur J Oper Res 59:405–412
Vergidis K, Saxena D, Tiwari A (2012) An evolutionary multi-objective framework for business process optimization. Appl Soft Comput 12(8):2638–2653
Viswanathan S (1996) A new optimal algorithm for the joint replenishment problem. J Oper Res Soc 47(7):936–944
Wang K, Salhi A, Fraga ES (2004) Process design optimisation using embedded hybrid visualisation and data analysis techniques within a genetic algorithm optimisation framework. Chem Eng Process 43(5):657–669
Wang L, Dun CX, Bi WJ, Zeng YR (2012) An effective and efficient differential evolution algorithm for the integrated stochastic joint replenishment and delivery model. Knowl Based Syst 36:104–114. https://doi.org/10.1016/j.knosys.2012.06.007
Wang L, Qu H, Li Y, He J (2013) Modeling and optimization of stochastic joint replenishment and delivery scheduling problem with uncertain costs. Discrete Dyn Nat Soc 2013:1–12. https://doi.org/10.1155/2013/657465
Yang W, Chan FT, Kumar V (2012) Optimizing replenishment polices using Genetic Algorithm for single-warehouse multi-retailer system. Expert Syst Appl 39:3081–3086
Zapata-Cortés, JA (2016) Optimization of merchandise distribution using a multiobjective genetic model of collaborative inventory of m suppliers with n customers. Doctoral thesis, Universidad Nacional de Colombia—Sede Medellín (in Spanish)
Zeng YR, Wang L, Xu XH, Fu QL (2014) Optimizing the joint replenishment and delivery scheduling problem under fuzzy environment using inverse weight fuzzy nonlinear programming method. Abstr Appl Anal 2014:1–13. https://doi.org/10.1155/2014/904240
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Zapata-Cortes, J.A., Arango-Serna, M.D., Saldarriaga-Romero, V.J. (2019). The Constrained Joint Replenishment Problem Using Direct and Indirect Grouping Strategies with Genetic Algorithms. In: García Alcaraz, J., Rivera Cadavid, L., González-Ramírez, R., Leal Jamil, G., Chong Chong, M. (eds) Best Practices in Manufacturing Processes. Springer, Cham. https://doi.org/10.1007/978-3-319-99190-0_11
Download citation
DOI: https://doi.org/10.1007/978-3-319-99190-0_11
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-99189-4
Online ISBN: 978-3-319-99190-0
eBook Packages: EngineeringEngineering (R0)