Skip to main content

Competence-Based Workforce Allocation for Manual Assembly Lines

  • Conference paper
  • First Online:
Intelligent Systems in Production Engineering and Maintenance (ISPEM 2018)

Abstract

The paper presents an approach to multi-skilled workforce allocation based on predicted performance. The performance is estimated using Hierarchical Competence Model, which takes into account the required skills at every working station of a u-shaped manual assembly line and possessed skill of operators. The task is to find an allocation that maximises total skill improvement while guarantees required production capacity.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Anzanello, M.J., Fogliatto, F.S.: Learning curve models and applications: literature review and research directions. Int. J. Ind. Ergon. 41(5), 573–583 (2011)

    Article  Google Scholar 

  2. De Bruecker, P., van den Bergh, J., Beliën, J., Demeulemeester, E.: Workforce planning incorporating skills: state of the art. Eur. J. Oper. Res. 243, 1–16 (2015). https://doi.org/10.1016/j.ejor.2014.10.038

    Article  MathSciNet  MATH  Google Scholar 

  3. Firat, M., Hurkens, C.A.J., Laugier, A.: Stable multi-skill workforce assignments. Ann. Oper. Res. 213, 95–114 (2014)

    Article  MathSciNet  Google Scholar 

  4. Gong, J., Wang, L., Zhang, S.: A new workforce cross-training policy for a U-shaped assembly line. In: Zhu, M. (ed.) Communications in Computer and Information Science, CCIS, vol. 235, pp. 529–536. Springer, Heidelberg (2011)

    Google Scholar 

  5. Grosse, E.H., Glock, C.H.: The effect of worker learning on manual order picking processes. Int. J. Prod. Econ. 170, 882–890 (2015). https://doi.org/10.1016/j.ijpe.2014.12.018

    Article  Google Scholar 

  6. Korytkowski, P.: Competences-based performance model of multi-skilled workers with learning and forgetting. In: Expert Systems with Applications, vol. 77, pp. 226–235 (2017). https://doi.org/10.1016/j.eswa.2017.02.004. ISSN 0957-4174

    Article  Google Scholar 

  7. Małachowski, B., Korytkowski, P.: Competence-based performance model of multi-skilled workers. Comput. Ind. Eng. 91, 165–177 (2016). https://doi.org/10.1016/j.cie.2015.11.018

    Article  Google Scholar 

  8. Manavizadeh, N., Hosseini, N.S., Rabbani, M., Jolai, F.: A Simulated Annealing algorithm for a mixed model assembly U-line balancing type-I problem considering human efficiency and Just-In-Time approach. Comput. Ind. Eng. 64(2), 669–685 (2013)

    Article  Google Scholar 

  9. Martignago, M., Battaïa, O., Battini, D.: Workforce management in manual assembly lines of large products: a case study. IFAC-PapersOnLine 50(1), 6906–6911 (2017). https://doi.org/10.1016/j.ifacol.2017.08.1215

    Article  Google Scholar 

  10. Miltenburg, J.: U-shaped production lines: a review of theory and practice. Int. J. Prod. Econ. 70, 201–214 (2001)

    Article  Google Scholar 

  11. Miltenburg, G., Winjngaard, J.: The U-line balancing problem. Manag. Sci. 40(10), 1378–1388 (1994)

    Article  Google Scholar 

  12. Pinker, E.J., Shumsky, R.A.: The efficiency-quality trade-off of cross-trained workers. Manuf. Serv. Oper. Manag. 2(1), 32–48 (2000). https://doi.org/10.1287/msom.2.1.32.23268

    Article  Google Scholar 

  13. Van Den Bergh, J., Beliën, J., De Bruecker, P., Demeulemeester, E., De Boeck, L.: Personnel scheduling: a literature review. Eur. J. Oper. Res. 226(3), 367–385 (2013). https://doi.org/10.1016/j.ejor.2012.11.029

    Article  MathSciNet  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Bartlomiej Malachowski .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Malachowski, B., Korytkowski, P. (2019). Competence-Based Workforce Allocation for Manual Assembly Lines. In: Burduk, A., Chlebus, E., Nowakowski, T., Tubis, A. (eds) Intelligent Systems in Production Engineering and Maintenance. ISPEM 2018. Advances in Intelligent Systems and Computing, vol 835. Springer, Cham. https://doi.org/10.1007/978-3-319-97490-3_43

Download citation

Publish with us

Policies and ethics