Abstract
The efficiency of discrete manufacturing systems and the level of work-in-progress are most important topics, especially for producers of automotive parts. In the present paper, an analysis of the throughput and average product lifespan of a parallel, serial manufacturing system, with varied buffer allocations and operating times, is presented. A model of the manufacturing system has been prepared using Tecnomatix Plant Simulation Software. This study was conducted using theoretical data sets and various statistical distributions of processing times. The main goal of the research was to analyse the impact of buffer allocation on the behaviour of a general, parallel manufacturing system. The methodology for preparing simulation experiments is here proposed.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Negahban, A., Smith, J.S.: Simulation for manufacturing system design and operation: literature review and analysis. J. Manuf. Syst. 33, 241–261 (2014). https://doi.org/10.1016/j.jmsy.2013.12.007
Vidalis, M.I., Papadopoulos, C.T., Heavey, C.: On the workload and ‘phase load’ allocation problems of short reliable production lines with finite buffers. Comput. Ind. Eng. 48, 825–837 (2005). https://doi.org/10.1016/j.cie.2004.12.011
Demir, L., Tunali, S., Eliiyi, D.T.: The state of the art on the buffer allocation problem: a comprehensive survey. J. Intell. Manuf. 25, 371–392 (2014). https://doi.org/10.1007/s10845-012-0687-9
Staley, D.R., Kim, D.S.: Experimental results for the allocation of buffers in closed serial production lines. Int. J. Prod. Econ. 137, 284–291 (2012). https://doi.org/10.1016/j.ijpe.2012.02.011
Kłos, S., Patalas-Maliszewska, J.: The topological impact of discrete manufacturing systems on the effectiveness of production processes. In: Recent Advances in Information Systems and Technologies, Advances in Intelligent Systems and Computing, vol. 571, pp. 441–452. Springer International Publishing (2017). https://doi.org/10.1007/978-3-319-56541-5_45
Jagstam, M., Klingstam, P.: A handbook for integrating discrete event simulation as an aid in conceptual design of manufacturing systems. In: Proceedings of the 2002 Winter Simulation Conference, vol. 2, pp. 1940–1944 (2002)
Varela, M.R.L., Trojanowska, J., Carmo-Silva, S., Costa, N.M.L., Machado, J.: Comparative simulation study of production scheduling in the hybrid and the parallel flow. Manag. Prod. Eng. Rev. 8(2), 69–80 (2017). https://doi.org/10.24425/119404
Kochańska, J., Burduk, A.: Optimization of production support processes with the use of simulation tools. In: Information Systems Architecture and Technology: Proceedings of 38th International Conference on Information Systems Architecture and Technology, ISAT 2017, pp. 275–284. Springer (2017). https://doi.org/10.1007/978-3-319-67223-6_26
Bocewicz, G., Nielsen, I.E., Banaszak, Z.A.: Production flows scheduling subject to fuzzy processing time constraints. Int. J. Comput. Integr. Manuf. 29(10), 1105–1127 (2016). https://doi.org/10.1080/0951192X.2016.1145739
Bartkowiak, T., Pawlewski, P.: Reducing the negative impact on the production and filling process of the simulative study. In: Proceedings - Winter Simulation Conference, pp. 2912–2923 (2017). Art. Well. 7822326. https://doi.org/10.1109/wsc.2016.7822326
Bartkowiak, T., Ciszak, O., Jablonski, P., Myszkowski, A., Wisniewski, M.A.: A simulative study approach for improving the efficiency of production process of floorboard middle layer. In: Lecture Notes in Mechanical Engineering, pp. 13–22 (2018). https://doi.org/10.1007/978-3-319-68619-6_2
Bartkowiak, T., Gessner, A.: Modeling performance of a production line and optimizing its efficiency by means of genetic algorithm. In: ASME 2014 12th Biennial Conference on Engineering Systems Design and Analysis, ESDA 2014 (2014). https://doi.org/10.1115/esda2014-20141
Battini, D., Persona, A., Regattieri, A.: Buffer size design linked to reliability performance: A simulative study. Comput. Ind. Eng. 56, 1633–1641 (2009)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer Nature Switzerland AG
About this paper
Cite this paper
Kłos, S., Patalas-Maliszewska, J. (2019). An Analysis of the Efficiency of a Parallel-Serial Manufacturing System Using Simulation. In: Burduk, A., Chlebus, E., Nowakowski, T., Tubis, A. (eds) Intelligent Systems in Production Engineering and Maintenance. ISPEM 2018. Advances in Intelligent Systems and Computing, vol 835. Springer, Cham. https://doi.org/10.1007/978-3-319-97490-3_4
Download citation
DOI: https://doi.org/10.1007/978-3-319-97490-3_4
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-97489-7
Online ISBN: 978-3-319-97490-3
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)